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*00-III
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GROUP 42 INDEX
-----------------------
DIAGRAM 1 TO 2 0000 961030
DIAGNOSIS 0640 031026
BRAKE SYSTEM, CHECKS AND TESTING 1050 930709
PARKING BRAKE SHOES, ADJUST 1300 950731
HYDR. BRAKE SYSTEM, BLEED 1350 950731
BRAKE FLUID, REPL. 1420 950731
BRAKE FLUID RESERVOIR & WARNING DEVICE 1470 920724
MASTER BRAKE CYL., R & R / EXCHANDE / D & A 1505 950731
BRAKE PADS - ALL, R & R / REPL. 2701 951213
BRAKE DISCS - ALL, CLEAN/SAND BRAKING SURFACE 2703 951213
BRAKE PADS / CALIPERS / CARRIERS / DISCS - FRONT 2706 951213
BRAKE PADS / CALIPERS / DISCS - REAR 2851 951227
PARKING BRAKE SHOES, R & R / REPL. 3301 920724
PARKING BRAKE RELEASE 5851 960312
PARKING BRAKE CABLES 5930 950731
PARKING BRAKE CABLE COMPENSATING LEVER 6051 960318
BRAKE HOSE TO CALIPERS 6151 950731
BRAKE LINE FROM ... TO ..., REPL. (SPECIFY LOCATION) 6301 920724
T-FITTING/CONNECTOR - FOR REAR BRAKE LINES 6401 920724
STOP LAMP SWITCH 6801 920724
PARKING LAMP SWITCH 6802 920724
ABS/TRACTION CONTROL SYSTEM(S), TEST 7940 971105
ABS/TRACTION CONTROL COMPONENTS, REPL. 8181 971105
VEH. SPEED SENSORS - FOR ABS/ASR 9791 950804
VEH. SPEED SENSORS - ETS 9861 950801
VEH. SPEED SENSORS - ESP 9871 951226
INCLUDED OPERATIONS AS REQUIRED
42- B EFF DATE: 11-01-03
+ 42-D01
DIAGNOSIS
-----------------
42-0640 TRACTION/BRAKE SYS.-(AFTER SHORT TEST),TEST PERFORM .0 E0/H0/M0/N0
.0 F0/J1/P0/Q0/R0/S0
.0 T0/U0
42-0641 INDIVID.COMPONENT-TRACT./BRAKE/STEER.(SPECIFY),TEST PERFORM .0 E0/H0/M0/N0
(ACCORDING TO DTC CODES) .0 F0/J1/P0/Q0/R0/S0
.0 T0/U0
42-0650 SBC SYSTEM -LEFT/ RIGHT, DEACTIVATE PERFORM .0 R0/T0/U0
42-0651 SBC SYSTEM -LEFT/ RIGHT, ACTIVATE PERFORM .0 R0/T0/U0
42-0653 SBC SYSTEM -CHECK FOR AIR, PERFORM .3 T0/U0
.4 R0
42-0654 SBC SYSTEM -CHECK FOR LEAKS, PERFORM .3 T0/U0
.4 R0
42-0655 PRESSURE RESERVOIR-PRELOAD PRESSURE CHECK, PERFORM .2 R0/T0/U0
42-003 EFF DATE: 11-01-03
+ 42-TTT
-
BRAKE SYSTEM, CHECKS AND TESTING
------------
42-1050 * BRAKE SYSTEM, CHECK & DETERMINE CONDITION, PERFORM .0 R1/R2
1.3 C0/G0/10/20/25/30
40/50/60/70/80/90
1.4 A0/B0/E0/H0/M0/N0
F0/J1/P0/Q0/S1/S2
S3/T1/T2/T3/T4/T5
42-1052 * BRAKE SYSTEM - (WITH WHEELS REMOVED), CHECK & DETERM. COND. .8 00
42-1070 * BRAKES HYDRAULIC CIRCUIT, CHECK FOR LEAK(S) WITH GAUGE .4 A0/B0/C0/E0/G0/H0
10/20/25/30/40/50
60/70/80/90
F0/P0/Q0/S0
.6 J0/M0/N0
42-1081 * FRONT BRAKE CALIPERS PISTON CLEARANCE, CHECK WITH DEVICE 1.4 10/20/30/50/70
(FRONT BRAKE PADS REMOVED)
42-004 EFF DATE: 11-01-03
+ 42-TTT
-
PARKING BRAKE SHOES, ADJUST
-------------------
42-1300 * PARKING BRAKE SHOES, ADJUST .3 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/S1/S2
S3
.9 R1/R2/R3
1.2 T1/T2/T3/T4/T5
42-1302 PARKING BRAKE SHOES - (WITH REAR WHEELS REMOVED), ADJUST .2 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/S1/S2
S3
.4 R1/R2/R3
.6 T1/T2/T3/T4/T5
42-005 EFF DATE: 11-01-03
+ 42-TTT
-
HYDR. BRAKE SYSTEM, BLEED
------------------
42-1350 * HYDR. BRAKE SYSTEM, BLEED .0 C6
(SEE ALSO 42-1405) - CHARCOAL FILTER OPTIONAL ON MODEL 140 .3 20/25/30/40/80
A1/A5/B1/B2/C1/C2
C3/C4/C5/C7/E1/E2
G1/G2/61/62/63/64
65/67/91/95
.4 10
H1/H2/H3/H4/H5/H6
P0/Q0/S1/S2/S3/51
52/53/56/57/71/72
74/75/78/79
.5 A2/A7/B7/92/93/94
96/97/98
.6 54/55/73
42-1354 HYDRAULIC BRAKE SYSTEM - VEHICLES WITH SBC, BLEED 1.3 U1/U2/U3/U4
(SEE ALSO OP CODE 42-1070) 1.5 R1/T1/T2/T3/T4/T5
1.9 R2/R3
42-1355 * HYDR. BRAKE SYSTEM - VEH. WITH ASR, BLEED .4 C4/C5/E2/E3/E4/E5
(SEE ALSO 42-1405) - CHARCOAL FILTER OPTIONAL ON MODEL 140 E6/E9/H1
.7 A1/B1/B2/C2/C3/62
63/64/65/67/71/72
73/74/75/82/83/85
88/89
.8 90
A2/A3/A7/A8/B7/68
1.1 A4/A9
42-1360 HYDR. BRAKE SYSTEM - VEH. WITH ASR AND ESP/ETS, BLEED .4 C0/G0/M0/N0/90
(SEE ALSO 42-1405) - CHARCOAL FILTER OPTIONAL ON MODEL 140 E4/E5/E6/E7/E8/E9
J1
.8 B1/B2/B3/B7/B8
1.1 B4/B9
42-006 EFF DATE: 11-01-03
+ 42-TTT
-
42-1405 * ADDL. TO OPER. 1350/55/60 - CHARCOAL FILTER OPTIONAL .3 A1/A2/A5/A7/B1/B2
B7
BRAKE FLUID, REPL.
-----------
42-1420 * BRAKE FLUID, REPL. .0 C6
(SEE ALSO 42-1455) - CHARCOAL FILTER OPTIONAL ON MODEL 140 .3 25/40/80
A1/A2/A5/A7/B1/B2
B7/C1/C2/C3/C4/C5
C7/61/62/63/64/65
67
.4 10/20/30
51/52/53/56/57/71
72/74/75/78/79
.6 54/55/73
.8 E0/90
G1/G2/H1/H2/H3/H4
H5/H6/P0/Q0/S1/S2
S3
42-1423 BRAKE FLUID, REPLACE .3 A0/B0/C0/E0/G0/90
(WITH MAINTENANCE WORK) F0
42-007 EFF DATE: 11-01-03
+ 42-TTT
-
42-1430 * BRAKE FLUID - VEH. WITH ASR, REPL. .3 G1
(SEE ALSO 42-1455) - CHARCOAL FILTER OPTIONAL ON MODEL 140 .4 H0
C4/C5/E4/E5/E6/E7
E8/E9
.7 A1/A2/A3/A7/A8/B1
B2/B7/E2/E3/62/63
64/65/67/68/71/72
73/74/75/82/83/85
88/89
.8 90
.9 A4/A9
1.3 C2/C3
42-1435 BRAKE FLUID - VEH. WITH ASR AND ESP/ETS, REPL. .7 B1/B2/B3/B7/B8
(SEE ALSO 42-1455) - CHARCOAL FILTER OPTIONAL ON MODEL 140 .8 C0/E0/G0/M0/N0/90
J1
.9 B4/B9
42-1437 BRAKE FLUID - VEHICLES WITH SBC, REPLACE .9 T1/T2/T3/T4/T5
1.3 U1/U2/U3/U4
1.5 R1
1.7 R2/R3
42-1438 BRAKE FLUID - VEHICLE WITH ESP, REPLACE .3 A0/B0
(WITH MAINTENANCE WORK) .4 C0/E0/G0/H0/M0/N0
90
F0/J1/P0/Q0/S1/S2
S3/S4/S5/S6
42-1439 BRAKE FLUID - VEHICLES WITH SBC, REPLACE .6 U1/U2/U3/U4
(WITH MAINTENCE SERVICE) .7 T1/T2/T3/T4
1.1 R1/R2/R3
42-008 EFF DATE: 11-01-03
+ 42-TTT
-
42-1455 * ADDL. TO OPER. NO. 1420/30/35 - CHARCOAL FILTER OPTIONAL .3 A1/A2/A5/A7/B1/B2
B7
BRAKE FLUID RESERVOIR & WARNING DEVICE
--------------------------------------
42-1470 * BRAKE FLUID RESERVOIR, REPL. .3 10
.4 A0/B0/C0/E0/G0/H0
25/40/50/60/70/80
90
F1/F2/S1/S2/S3/S4
S5/S6
.5 M0/N0
J1
.6 P0/Q0
.7 U0
.8 R1/R2/T1/T2/T3/T4
T5
42-1481 * BRAKE FLUID LEVEL WARNING DEVICE IN RESERVOIR, CHECK .1 00
42-009 EFF DATE: 11-01-03
+ 42-TTT
-
MASTER BRAKE CYL., R & R / EXCHANDE / D & A
-----------------
42-1505 * MASTER BRAKE CYLINDER, R & R .4 10/20/30
(SEE ALSO 42-1572) - VEH. WITH ASR OPTIONAL .7 C0/E0/G0/H0/M0/N0
25/40/50/70/80
F1/F2/J1/61/62/63
64/65/67
.8 P0/Q0/S1/S2/S3/S4
S5/S6
.9 91/95
1.0 A1/A5/B1/B2
1.1 A2/A3/A7/A8/B3/B7
B8
1.3 92/93/96/98
1.5 94/97
1.6 68
2.0 A4/A9/B4/B9
42-1520 * MASTER BRAKE CYLINDER - (CYLINDER REMOVED), EXCHANGE .1 00
42-1572 * ADDL. TO OPER. NO. 1505 - WITH ASR UP TO VERSION IV OPTIONAL .3 90
67
.9 A1/A2/A7/B1/B2
42-1581 MASTER BRAKE CYLINDER, D & A / REPL. PARTS AS REQ. .5 10/20/30/40/50/60
(CYLINDER REMOVED) 70/80/90
A1/B1/B2
42-1640 BRAKE OPERATING UNIT (BOU) - VEHICLES WITH SBC, R & R 1.4 T1/T2/T3/T4/T5/U0
1.5 R1/R2
42-1641 BRAKE OPERATING UNIT (BOU) -(REMOVED) VEH. WITH SBC, REPLACE .1 R1/R2/T1/T2/T3/T4
T5/U0
42-010 EFF DATE: 11-01-03
+ 42-TTT
-
42-1710 SBC BRAKE SYS.-CHECK PRESS. RESERV. FOR PRE PRESS.,PERFORM .0 R2
(AFTER SHORT TEST)
BRAKE PADS - ALL, R & R / REPL.
----------------
42-2701 * BRAKE PADS - FRONT AND REAR, REPL. .6 10/20/25/30/40/50
(WHEELS REMOVED) 60/70/80/90
C1/C4
.7 A0/B0
.8 E0/G0/H0/M0/N0
C2/C3/C5/C6/C7/F1
F2/J1/P0/Q0/S1/S2
S3/S4/S5/S6
1.1 R1/R2/R3/U1/U2/U3
1.3 T1/T2/T3/T4/T5
42-011 EFF DATE: 11-01-03
+ 42-TTT
-
BRAKE DISCS - ALL, CLEAN/SAND BRAKING SURFACE
-----------
42-2703 * BRAKE DISCS - FRONT AND REAR, CLEAN WITH SANDING PADS 1.0 C0/E0/G0/H0/10/20
(BRAKE PADS REMOVED) 25/30/40/50/60/70
80/90
F1/F2
1.1 A0/B0
BRAKE PADS / CALIPERS / CARRIERS / DISCS - FRONT
----------------------------------------
42-2706 * BRAKE PADS - FRONT, R & R / REPL. IF REQ. .3 A0/B0/10/20/25/30
(WHEELS REMOVED) 40/50/60/70/80/90
C1/C4
.5 E0/G0/H0/M0/N0
C2/C3/C5/C6/C7/F1
F2/J1/P0/Q0/S1/S2
S3/S4/S5/S6
.7 U1/U2/U3
.8 R1/R2/R3/T1/T2/T4
T5
.9 T3
42-2717 * BRAKE CALIPERS, FRONT - LEFT & RIGHT SIDE, R & R / REPL. .4 S1/S4
(BRAKE PADS REMOVED) .6 U1/U2/U3/U4
.7 C0/E0/G0/H0/M0/N0
10/20/25/30/40/50
60/70/80
F1/F2/J1/P0/Q0/S2
S3/S5/S6/T1/T2/T4
T5
.8 A0/B0/90
R1/R2/R3
.9 T3
42-012 EFF DATE: 11-01-03
+ 42-TTT
-
42-2721 * BRAKE CALIPER CARRIER, FRONT - ONE SIDE, R & R / REPL. .2 40
(BRAKE CALIPER REMOVED) 61/62/63/81/82/83
84/86/87/88
42-2726 * BRAKE CALIPER, FRONT - ONE, D & A / REPL. PARTS AS REQ. .0 A0/B0/N0/25/40
(BRAKE CALIPER REMOVED) .0 T3/U1/U2/U3/U4/86
.0 89
.3 C0/G0/H0
E1/E2/E5/E6/E7/E8
E9/61/62/63/81/82
83/84/87/88
.4 10/20/30/50/70/90
E3/E4/64/65/67/68
85
42-2731 * BRAKE DISCS, FRONT - LEFT & RIGHT SIDE, R & R / REPL. .5 U1/U2/U3/U4
(BRAKE PADS REMOVED) .6 R1/R2/R3/T1/T2/T4
T5
.7 C0/E0/G0/H0/M0/N0
25/40/60/80/90
F1/F2/J1/P0/Q0/S1
S2/S3/S4/S5/S6/15
.8 A0/B0
T3
1.8 20/30/50/70
11/12/13/14
42-2740 BRAKE DISCS - FRONT, REFACE .7 00
(BRAKE DISCS REMOVED)
42-2743 * BRAKE DISCS - FRONT, CLEAN WITH SANDING PADS .7 00
(BRAKE PADS REMOVED)
42-013 EFF DATE: 11-01-03
+ 42-TTT
-
BRAKE PADS / CALIPERS / DISCS - REAR
-----------------------------
42-2851 * BRAKE PADS - REAR, R & R / REPL. IF REQUIRED .3 C0/E0/G0/H0/10/20
(WHEELS REMOVED) 25/30/40/50/60/70
80/90
F1/F2/P0/Q0/S1/S2
S3/S4/S5/S6
.4 A0/B0/M0/N0
J1
.8 R1/R2/R3/U1/U2/U3
U4
.9 T1/T2/T3/T4/T5
42-2862 * BRAKE CALIPERS, REAR - LEFT & RIGHT SIDE, R & R / REPL. .6 U1/U2/U3/U4
(BRAKE PADS REMOVED) .7 C0/E0/G0/H0/M0/N0
20/25/30/40/60/80
90
F1/F2/J1/P0/Q0/R1
R2/R3/S1/S2/S3/S4
S5/S6/T1/T2/T4/T5
51/52/53/56/57/71
74/75/78/79
.8 A0/B0
.9 T3
1.0 10
54/55/72/73
42-2871 * BRAKE CALIPER, REAR - ONE, D & A / REPL. PARTS AS REQ. .0 N0
(BRAKE CALIPER REMOVED) .0 R1/R2/U1/U2/U3/U4
.4 A0/B0/C0/E0/G0/H0
10/20/25/30/40/50
60/70/80/90
42-014 EFF DATE: 11-01-03
+ 42-TTT
-
42-2881 * BRAKE DISCS - REAR, R & R / REPL. IF REQUIRED 1.0 C0/E0/G0/H0/M0/N0
(BRAKE PADS REMOVED) 20/25/30/40/60/80
90
F1/F2/J1/P0/Q0/S1
S2/S3/S4/S5/S6/51
52/53/56/57/71/74
75/78/79
1.1 R1/R2/R3/U1/U2/U3
U4
1.2 A0/B0
1.3 10
T1/T2/T3/T4/T5/54
55/72/73
42-2901 BRAKE DISCS - REAR, REFACE .7 00
(BRAKE DISCS REMOVED)
42-2903 * BRAKE DISCS - REAR, CLEAN WITH SANDING PADS .7 00
(BRAKE PADS REMOVED)
42-015 EFF DATE: 11-01-03
+ 42-TTT
-
PARKING BRAKE SHOES, R & R / REPL.
-------------------
42-3301 * REAR PARKING BRAKE SHOES - ALL, R & R / REPL. 1.2 R1
(REAR BRAKE PADS REMOVED) 1.3 R2/R3
1.5 U1/U2/U3/U4
1.6 20/30
51/52/53/56/57/71
74/75/78/79
1.7 25/40/60/80/90
S1/S2/S3/S4/S5/S6
1.8 M0/N0
J1/T1/T2/T3/T4/T5
2.0 C0/E0/G0/H0
F1/F2/P0/Q0/54/55
72/73
2.3 A0/B0
42-3302 * REAR PARKING BRAKE SHOES - ALL, R & R / REPL. .7 25/40/60/80/90
(REAR BRAKE CALIPERS REMOVED) .9 10/50/70
R2/R3
1.0 M0/N0
J1
1.2 R1
1.3 A0/B0/C0/E0/G0/H0
F1/F2/P0/Q0/S1/S2
S3/S4/S5/S6/T3
1.5 U1/U2/U3/U4
1.8 T1/T2/T4/T5
42-3303 REAR PARKING BRAKE SHOES - ALL, R & R/REPL. IF REQ. .5 U1/U2/U3/U4
(BRAKE DISCS REMOVED) .6 R1/R2/R3/T1/T2/T3
T4/T5
.7 M0/N0
J1
42-016 EFF DATE: 11-01-03
+ 42-TTT
-
42-3593 BACKING PLATE -BRAKES (EITHER SIDE OF REAR AXLE), REPLACE 3.5 U1/U2/U3/U4
4.0 T3
4.1 T1/T2/T4/T5
4.8 R1/R2
42-3594 BACKING PLATE - BRAKES (BOTH SIDES OF REAR AXLE), REPLACE 5.5 U1/U2/U3/U4
6.4 T3
6.5 R1/R2/T1/T2/T4/T5
PARKING BRAKE RELEASE
---------------------
42-5851 * PARKING BRAKE RELEASE, R & R / REPL. PARTS AS REQ. .3 10/20/30/40
P0/Q0/S1/S2/S3/S4
S5/S6
.6 90
.7 50/70
1.0 G0/H0/25/60/80
1.1 A0/B0/C0
1.2 E0
42-5857 * PARKING BRAKE PEDAL WITH CARRIER, R & R / REPL. PARTS .0 G3/G4
1.2 30
1.3 T3
1.4 E0/H0
F1/F2/P0/Q0/S1/S2
S3/S4/S5/S6
1.5 C0/20
1.6 U1/U2/U3/U4
1.7 90
R1/R2
1.8 25/50/60/70
1.9 T1/T2/T4/T5
2.1 M0/N0
J1
2.2 A0/B0
3.1 10
42-017 EFF DATE: 11-01-03
+ 42-TTT
-
42-5859 * PARKING BRAKE HANDLE, R & R / REPL. PARTS AS REQ. .0 G0
1.3 41/42
2.0 44
42-5860 * PARKING BRAKE HANDLE, R & R / REPL. PARTS AS REQ. 1.8 43/45/46/47
(VEH. WITH CENTER CONSOLE ADJOINING CENTER TRAY)
42-5861 PARKING BRAKE HANDLE GRIP, R & R / REPL. PARTS AS REQ. .0 G0
.2 40
42-5897 * PARKING BRAKE PEDAL WITH CARRIER, R & R/ REPLACE .9 P0/Q0/S1/S2/S3/S4
(COVER REMOVED) S5/S6
1.0 R1/R2/R3
1.3 T4/T5/U1/U2/U3/U4
1.5 T1/T2/T3
1.7 M0/N0
J1
42-018 EFF DATE: 11-01-03
+ 42-TTT
-
PARKING BRAKE CABLES
--------------------
42-5930 * PARKING BRAKE FRONT CABLE, REPL. .9 20/30
1.4 41/42/43/45/46/47
1.6 M0/N0
J1
1.8 P0/Q0/S1/S2/S3/S4
S5/S6
2.0 E0
2.2 U1/U2/U3/U4/44
2.7 T1/T2/T3/T4/T5
2.8 25/60/80
3.2 A0/B0
3.3 C0
3.4 G0/H0
4.2 R1/R2/R3
4.3 10
4.4 90
5.0 50
5.7 70
42-5940 PARKING BRAKE - (1) REAR CABLE, REPL. 1.3 S0
42-5942 * PARKING BRAKE REAR CABLE - ONE (LEFT OR RIGHT SIDE), REPL. .3 P0/Q0/S1/S2/S3/S4
(REAR PARKING BRAKE SHOES REMOVED) S5/S6
.4 C0/G0/H0/25/60/80
.5 E0/40
F1/F2
.6 A0/B0/50/70
1.0 90
1.5 10
42-019 EFF DATE: 11-01-03
+ 42-TTT
-
42-5944 * PARKING BRAKE REAR CABLE - ONE (LEFT OR RIGHT SIDE), REPL. .0 U3
(REAR BRAKE DISCS REMOVED) .5 R1
.6 R2/R3
.7 M0/N0
J1
.8 C0/G0/H0/25/40/60
80
.9 20/30/50/70
1.0 E0
F1/F2/P0/Q0/S1/S2
S3/S4/S5/S6
1.1 U1/U2/U4
1.3 A0/B0
T1/T2/T3/T4/T5
1.4 90
1.9 10
42-5952 * PARKING BRAKE REAR CABLE - LEFT & RIGHT SIDE, REPL. .4 P0/Q0/S1/S2/S3/S4
(REAR PARKING BRAKE SHOES REMOVED) S5/S6
.5 C0/G0/H0/M0/N0
J1/R1/R2/R3
.6 E0
F1/F2
.7 25/60/80
.8 40
.9 A0/B0/50/70
1.3 U1/U2/U3/U4
1.5 90
T1/T2/T3/T4/T5
1.8 10
42-020 EFF DATE: 11-01-03
+ 42-TTT
-
42-5954 * PARKING BRAKE REAR CABLE - LEFT & RIGHT SIDE, REPL. .0 U2
.8 R1
(REAR BRAKE DISCS REMOVED) .9 R2/R3
1.0 M0/N0
J1
1.2 P0/Q0/S1/S2/S3/S4
S5/S6
1.3 C0/G0/H0
1.5 E0/25/40/60/80
F1/F2
1.7 20/30/50/70
1.8 A0/B0
1.9 T1/T2/T3/T4/T5/U1
U3/U4
2.3 90
2.6 10
42-021 EFF DATE: 11-01-03
+ 42-TTT
-
PARKING BRAKE CABLE COMPENSATING LEVER
--------------------------------------
42-6051 * PARKING BRAKE CABLE COMPENSATING LEVER/ADJUSTER, FREE UP .0 N0
.0 P0/Q0/R1/R2/T1/T2
.0 T3/U1/U2/U3/U4
.6 C0/E0/G0/H0/10/25
40/60/80
F1/F2
.7 90
1.0 70
1.1 A0/B0
BRAKE HOSE TO CALIPERS
----------------------
42-6151 * BRAKE HOSE(S) - TO ONE FRONT OR REAR BRAKE CALIPER, REPL. .3 00
42-6154 * BRAKE HOSE(S) - TO BOTH FRONT BRAKE CALIPERS, REPL. .5 A0/B0/C0/E0/G0/H0
10/20/25/30/40/50
60/70/80/90
F1/F2
.8 M0/N0
J1
1.0 P0/Q0/S1/S2/S3
1.2 U1/U2/U3/U4
1.4 R1/R2/R3/T1/T2/T3
T4/T5
42-022 EFF DATE: 11-01-03
+ 42-TTT
-
42-6158 * BRAKE HOSE - TO BOTH REAR BRAKE CALIPERS, REPL. .4 A0/B0/C0/E0/G0/H0
20/25/30/40/50/60
70/80/90
F1/F2
.5 10
.6 P0/Q0/S1/S2/S3/S4
S5/S6
.8 M0/N0
J1
1.2 U1/U2/U3/U4
1.4 R1/R2/R3/T1/T2/T3
T4/T5
BRAKE LINE FROM ... TO ..., REPL. (SPECIFY LOCATION)
--------------------------
42-6301 BRAKE LINE (PIPE) FROM....TO .....(SPECIFY LOCATION), REPL. .0 U1/U2/U3/U4/01
42-023 EFF DATE: 11-01-03
+ 42-TTT
-
T-FITTING/CONNECTOR - FOR REAR BRAKE LINES
-------------------
42-6401 * T-FITTING/CONNECTOR FOR FRONT BRAKE LINES, REPL. .0 N0
.0 Q0/R1/R2/S0/T1/T2
.0 T3
.3 A0/B0/C0/E0/G0/H0
20/25/30/60/80/90
.4 10/40/50/70
42-6402 T-FITTING/CONNECTOR FOR REAR BRAKE LINES, REPL. .0 R1
STOP LAMP SWITCH
----------------
42-6801 * STOP LAMP SWITCH, REPL. .3 P0/Q0/R1/R2/R3
.4 A0/B0/E0/M0/N0/25
40/60/80
F0/J1/T0/U1/U2/U3
U4
.5 10/20/30
.6 C0/G0/H0
.8 90
.9 50/70
42-024 EFF DATE: 11-01-03
+ 42-TTT
-
PARKING LAMP SWITCH
-------------------
42-6802 * PARKING BRAKE LIGHT SWITCH, REPL. .3 40
.5 M0/N0
J1/T1/T2/T3/T4/T5
U1/U2/U4
.6 A0/B0/C0/E0/G0/H0
50/70
P0/Q0/R1/R2/R3/S1
S2/S3/S4/S5/S6
.8 20/25/30/60/80/90
1.0 10
ABS/TRACTION CONTROL SYSTEM(S), TEST
----------------------------------
42-7940 * ETS DIAGNOSIS, PERFORM .0 E7/E8
.4 A5/B1/B2/C1/C4/E1
E2/E5
42-7950 * ABS DIAGNOSIS, PERFORM .3 A1/A2/A5/A7/C1/C2
C3/C4/C5/C6/C7/67
.4 E1/E5/61/62/63/64
65/89
42-7955 * ABS-ASR DIAGNOSIS, PERFORM .4 B0/90
A1/A2/A3/A4/A7/A8
A9/C2/C3/C4/C5/E2
E3/E4/E5/E6/E7/E8
E9/62/63/64/65/67
68/89
42-025 EFF DATE: 11-01-03
+ 42-TTT
-
42-7960 * ESP DIAGNOSIS, PERFORM .0 P0/Q0
.4 B3/B4/B7/B8/B9/C5
C6/C7/E3/E4/E5/E6
E7/E8/E9/F1/95/96
97
42-7980 * ABS/ASR/ESP/ETS ELECTRIC TEST PROGRAM, PERFORM 1.0 A0/B0/C0/60/90
(AFTER DIAGNOSIS) 89
42-8005 * ABS ELECTRIC TEST PROGRAM, PERFORM WITH ADAPTER .8 25/40/90
.9 50/70
11/15/81/82/83/84
85/86/87/88
42-8051 * ABS-ASR ELECTRIC TEST PROGRAM, PERFORM WITH ADAPTER .6 90
45
1.0 15/71/72/73/74/75
1.1 82/83/85/88
42-8100 * ASR HYDRAULIC TEST PROGRAM, PERFORM .4 B0/G0
A1/A2/A3/A4/A7/A8
A9/C2/C3/C4/C5/E2
E3/E4/E5/E6/E7/E8
E9/15
.5 90
45/62/63/64/65/67
68/71/72/73/74/75
82/83/85/88/89
42-026 EFF DATE: 11-01-03
+ 42-TTT
-
ABS/TRACTION CONTROL COMPONENTS, REPL.
-------------------------------
42-8181 * HYDR. PUMP RELAY MODULE - ABS/ASR SYSTEM, REPL. .2 A0/B0/25/40/50/60
70/80/90
11/15
42-8182 * SOLENOID VALVE RELAY MODULE - ABS/ASR SYSTEM, REPL. .2 A0/B0/C0/25/40/50
60/70/80/90
11/15
42-8183 CHARGING PUMP RELAY MODULE - ASR SYST., REPL. .2 A1/A2/A3/A4/A7/A8
A9/B1/B2/B3/B7/B8
15/45/71/72/73/74
75
42-8184 * HYDR. PUMP & SOLND. VALVE RELAY MODULE - ABS/ASR SYT., REPL. .2 A0/B0/25/40/50/60
70/80/90
11/15
42-8191 CHARGING PUMP RELAY MODULE - VEH. WITH ESP, REPL. .2 B0/H0
E3/E4/95/96/97
42-8236 CONTROL MODULE - ESP, REPL. .3 E3/E4/E5/E6/E7/E8
(AFTER TEST) E9/95/96/97
.4 B0/G0/H0/M0/N0
C5/C6/C7/J1
.6 P0/Q0/R0/S1/S2/S3
S4/S5/S6
42-027 EFF DATE: 11-01-03
+ 42-TTT
-
42-8241 CONTROL MODULE - ABS/ASR, REPL. .2 C0/25/40/50/70
61/62/68/81/82/83
84/86/87/88
.3 A0/B0/90
11/15
.4 E0/G0/H0
.5 63/64/65/67/85/89
42-8246 * LATERAL ACCELERATION SENSOR - FOR ABS/ASR, REPL. .3 A3/A4/A7/A8/A9/67
(SEE ALSO 42-8831) - MODEL 140 WITH POWER REAR SEATS 68
.5 93/94
42-8255 * CONTROL SWITCH - ASR/ESP, REPL. .2 C2/C3/C5/C6/C7/45
71/72/73/74/75
.4 E2/E3/E4/E5/E6/E9
62/63/64/65/67/68
82/83/85/88/89
.8 90
.9 B0
1.2 A1/A2/A3/A4/A7/A8
A9
42-8281 * CONTROL MODULE - ETS, REPL. .2 C1/C4
.3 A5/B1/B2
.4 E1/E2/E5/E6/E7/E8
E9
42-8282 CONTROL MODULE - SENSOR BRAKE CONTROL (SBC), REPLACE .9 R1/R2
1.1 R3
42-8286 RELAY MODULE - FOR ETS PUMP, REPL. .2 A5/B1/B2/C1/C4/E1
E2/E6/E7/E8/E9
.4 E5
42-028 EFF DATE: 11-01-03
+ 42-TTT
-
42-8287 RELAY MODULE - FOR ETS SOLENOID VALVE, REPL. .2 A5/B1/B2/C1/C4/E1
E2/E5/E6/E7/E8/E9
42-8288 RELAY MODULE - FOR ETS PUMP & SOLENOID VALVE, REPL. .2 A5/B1/B2/C1/C4/E1
E2/E5/E6/E7/E8/E9
42-8551 * HYDRAULIC UNIT - ABS, REPL. .8 C0/25/40/50/70/80
90
A1/A2/A5/A7/B1/B2
E1/E5/11/15/61/62
63/64/65/67
42-8565 HYDRAULIC UNIT - ABS/ASR V, REPL. .9 B0
95/96/97
42-8570 * HYDRAULIC UNIT - ABS/ASR, REPL. .6 G0
.8 H0
C2/C3/C5/E2/E3/E4
E5/E6/E7/E8/E9/F1
F2
1.2 45/62/63/64/65/67
68/71/72/73/74/75
82/83/85/88/89/91
92/93/95/96/98
1.7 B0
A1/A2/A3/A4/A7/A8
A9/94/97
42-8580 * HYDRAULIC UNIT - ABS/ETS, REPL. .8 C1/C4/E1/E2/E5/E6
E7/E8/E9
.9 B1/B2
42-029 EFF DATE: 11-01-03
+ 42-TTT
-
42-8590 HYDRAULIC UNIT - ABS/ESP, REPL. .7 P0/Q0/S1/S2/S3/S4
S5/S6
.8 G0/H0/M0
C5/C6/C7/E3/E4/E5
E6/E7/E8/E9/J1
.9 B0
95/96/97/98
1.0 N0
42-8591 HYDRAULIC UNIT - BRAKE SYSTEM (SBC), R & R/ REPL. IF NEC. .9 R1/R2
1.1 R3/T3
1.3 U1/U2/U3/U4
1.5 T1/T2/T4/T5
42-8701 ASR CHARGING PUMP, REPL. .0 B3/B7/B8
.5 45/62/63/64/65/82
83/85/88/89
.6 90
.8 A1/B1/B2/C2/C3/71
72/73/74/75
1.0 67/68
2.0 A2/A3/A4/A7/A8/A9
42-8705 ASR/ESP CHARGING PUMP, REPL. .0 G0/H0
.0 C2/C3/C5/C6/C7/E3
.0 E7/95/96
.8 B0
1.6 E4/E6/E8/E9/F0
42-030 EFF DATE: 11-01-03
+ 42-TTT
-
42-8801 * ASR HYDR. PRESSURE RESERVOIR (ACCUMULATOR), REPL. .8 A1/B1/B2
.9 A2/A3/A7/A8/B3/B7
B8
1.1 A4/A9/B4/B9
1.5 90
1.9 71/72/73/74/75
42-8802 PRESSURE RESERVOIR-HYDRAULIC UNIT (SBC), REPLACE .7 U1/U2/U3/U4
.8 T1/T2/T3/T4/T5
2.6 R1/R2/R3
42-8821 * CHARGING PISTON UNIT - ESP, REPL. .0 H0/90
.0 C2/C3/C5/C6/C7/E3
1.4 B0
42-8822 BRAKE PRESS. SENSOR - ESP, REPL. .0 B0/H0
.0 E3/P0/Q0
.4 S1/S2/S3/S4/S5/S6
.7 C5/C6/C7
.8 90
42-8823 * LATERAL ACCELERATION SENSOR - ESP, REPL. .0 N0
(SEE ALSO 42-8831) - MODEL 140 WITH POWER REAR SEATS .0 C5/C6/Q0
.3 B0
.5 90
.6 C7/P0
.7 M0
J1
.8 E0
F0
1.0 H0
42-031 EFF DATE: 11-01-03
+ 42-TTT
-
42-8824 * YAW RATE SENSOR - ESP, REPL. .0 N0
.0 Q0
.4 B0
.6 C5/C6/C7/P0
.7 M0
J1
.8 E0
F0
1.0 H0
1.5 95/96/97
42-8825 LATERAL ACCEL.SENSOR - SENSOR BRAKE CONTROL (SBC),REPLACE .3 R3
.4 R1/R2
.9 U1/U2/U3/U4
1.1 T1/T2/T3/T4/T5
42-8826 YAW RATE SENSOR-SENSOR BRAKE CONTROL(SBC), REPLACE .4 R1/R2/R3
1.1 T1/T2/T3/T4/T5
42-8827 YAW RATE AND LATERAL ACCELERATION SENSOR-ESP, REPLACE .5 S1/S2/S3
1.5 S4/S5/S6
42-8831 * ADDL. TO OPER. NO. 8246/8823 - WITH POWER REAR SEATS .0 N0
.7 A3/A4/B3/B4
42-032 EFF DATE: 11-01-03
+ 42-TTT
-
VEH. SPEED SENSORS - FOR ABS/ASR
------------------
42-9791 * VSS SENSOR (ABS/ASR), ONE - ON FRONT AXLE, REPL. .4 90
.5 E0/G0
F1/F2
.6 25/80
61/62/63/64/65
.7 C0/H0/40
11/15
.8 A0/B0
67/68
1.0 50/70
42-9792 * VSS SENSORS (ABS/ASR), BOTH - ON FRONT AXLE, REPL. .8 G0/90
1.0 E0
F1/F2
1.2 25/80
61/62/63/64/65/67
1.3 C0/H0/40
11/15
1.5 A0/B0
1.6 50/70
2.5 68
42-9793 * VSS SENSOR (ABS/ASR) - ON REAR AXLE CENTER PIECE, REPL. .6 90
A1/A2/A3/A5/A7/A8
B1/B2/B3/B7/B8
.7 C0/25/40/80
11/15/51/52/54/57
61/62/63/64/65/71
72/74/75/78/79
.9 53/55/73
42-033 EFF DATE: 11-01-03
+ 42-TTT
-
42-9794 * VSS SENSOR (ABS/ASR), L/SIDE - ON REAR AXLE, REPL. .4 G0
(SEE ALSO 42-9903) - REAR LEVEL CONTROL OPTIONAL .5 E0
F0
.7 B1/B2/B3/B4/B7/B8
B9
.8 H0
C2/C3/C4/C5
.9 A1/A2/A3/A5/A7/A8
1.0 71/72/73/74/75
1.3 A4/A9
1.7 62/63/64/65
1.8 89
2.0 67/68
3.9 90
42-9795 * VSS SENSOR (ABS/ASR), R/SIDE - ON REAR AXLE, REPL. .4 G0
.5 E0
F0
.7 B0
.8 A0/H0
C2/C3/C4/C5
1.0 72/73/74/75
1.7 62/63/64/65
1.8 89
2.0 67/68
3.9 90
42-034 EFF DATE: 11-01-03
+ 42-TTT
-
42-9797 * VSS SENSORS (ABS/ASR), LEFT & RIGHT - ON REAR AXLE, REPL. .6 G0
(SEE ALSO 42-9903) - REAR LEVEL CONTROL OPTIONAL .8 E0
F0
1.0 B1/B2/B3/B4/B7/B8
B9
1.1 H0
A1/A2/A3/A5/A7/A8
C2/C3/C4/C5
1.3 71/72/73/74/75
1.4 A4/A9
1.9 62/63/64/65
2.3 67/68
4.1 90
VEH. SPEED SENSORS - ETS
------------------
42-9861 * VSS SENSOR (ETS), L/SIDE - ON FRONT AXLE, REPL. .5 E1/E2/E3/E4/E5/E6
(AFTER TEST) E7/E8/E9/F1/F2
.7 C1/C4
.8 A5/B1/B2
42-9862 * VSS SENSOR (ETS), R/SIDE - ON FRONT AXLE, REPL. .5 E1/E2/E3/E4/E5/E6
(AFTER TEST) E7/E8/E9/F1/F2
.7 C1/C4
.8 A5/B1/B2
42-9863 * VSS SENSORS (ETS), BOTH - ON FRONT AXLE, REPL. 1.0 E1/E2/E3/E4/E5/E6
(AFTER TEST) E7/E8/E9/F1/F2
1.3 C1/C4
1.5 A5/B1/B2
42-035 EFF DATE: 11-01-03
+ 42-TTT
-
42-9866 * VSS SENSOR (ETS), L/SIDE - ON REAR AXLE, REPL. .5 E1/E2/E3/E4/E5/E6
(AFTER TEST) E7/E8/E9/F2
.7 A5/B1/B2
.8 C1/C4
42-9867 * VSS SENSOR (ETS), R/SIDE - ON REAR AXLE, REPL. .5 E1/E2/E3/E4/E5/E6
(AFTER TEST) E7/E8/E9/F2
.7 A5/B1/B2
.8 C1/C4
42-9868 * VSS SENSORS (ETS), BOTH - ON REAR AXLE, REPL. .8 A5/B1/B2/E1/E2/E3
(AFTER TEST) E4/E5/E6/E7/E8/E9
F2
1.1 C1/C4
42-036 EFF DATE: 11-01-03
+ 42-TTT
-
VEH. SPEED SENSORS - ESP
------------------
42-9871 VSS SENSOR (ESP), L/SIDE - ON FRONT AXLE, REPL. .3 P0/Q0
(AFTER TEST) .4 M0/N0/90
J1
.5 G0
E3/E4/E5/E6/E7/E8
E9/F1/F2/S1/S2/S3
S4/S5/S6
.6 B0
.7 H0
C5/C6/C7
42-9872 VSS SENSOR (ESP), R/SIDE - ON FRONT AXLE, REPL. .2 S5/S6
(SEE ALSO 42-9906)- AFTER TEST .3 P0/Q0/S1/S2/S3/S4
.4 M0/N0/90
J1
.5 G0
E3/E4/E5/E6/E7/E8
E9/F1/F2
.6 B0
.7 H0
C5/C6/C7
42-9873 VSS SENSOR (ESP), BOTH - ON FRONT AXLE, REPL. .5 P0/Q0/S1/S2/S3/S4
(AFTER TEST) S5/S6
.6 M0/N0/90
J1
.8 G0
1.0 B0
E3/E4/E5/E6/E7/E8
E9/F1/F2
1.3 H0
C5/C6/C7
42-037 EFF DATE: 11-01-03
+ 42-TTT
-
42-9876 * VSS SENSOR (ESP), L/SIDE - ON REAR AXLE, REPL. .3 J1
(AFTER TEST) .4 G0
(SEE ALSO 42-9908) - MODEL 140 WITH POWER REAR SEATS P0/Q0/S1/S2/S3/S4
S5/S6
.5 M0/N0
E3/E4/E5/E6/E7/E8
E9/F1/F2
.7 B0
C5/C6/C7
.8 H0
3.9 90
42-9877 VSS SENSOR (ESP), R/SIDE - ON REAR AXLE, REPL. .3 J1
(AFTER TEST) .4 G0/M0/N0
(SEE ALSO 42-9908) - MODEL 140 WITH POWER REAR SEATS P0/Q0/S1/S2/S3/S4
S5/S6
.5 E3/E4/E5/E6/E7/E8
E9/F1/F2
.7 B0
C5/C6/C7
.8 H0
3.9 90
42-9878 VSS SENSORS (ESP), BOTH - ON REAR AXLE, REPL. .5 J1
(AFTER TEST) .6 G0
(SEE ALSO 42-9908) - MODEL 140 WITH POWER REAR SEATS P0/Q0/S1/S2/S3/S4
S5/S6
.7 M0/N0
.8 E3/E4/E5/E6/E7/E8
E9/F1/F2
1.0 B0
1.1 H0
C5/C6/C7
4.1 90
42-038 EFF DATE: 11-01-03
+ 42-TTT
-
42-9879 SPEED SENSOR -LEFT FRONT AXLE (SBC), REPLACE .3 T1/T2/T3/T4/T5/U1
(AFTER TEST) U2/U3/U4
.4 R1/R2/R3
42-9880 SPEED SENSOR -RIGHT FRONT AXLE (SBC), REPLACE .3 T1/T2/T3/T4/T5/U1
(AFTER TEST) U2/U3/U4
.4 R1/R2/R3
42-9881 SPEED SENSOR -BOTH FRONT AXLE (SBC), REPLACE .4 U1/U2/U3/U4
(AFTER TEST) .5 T1/T2/T3/T4/T5
.6 R1/R2/R3
42-9882 SPEED SENSOR -LEFT REAR AXLE (SBC), REPLACE .2 U1/U2/U3/U4
(AFTER TEST) .3 T1/T2/T3/T4/T5
.5 R1/R2/R3
42-9883 SPEED SENSOR -RIGHT REAR AXLE (SBC), REPLACE .2 U1/U2/U3/U4
(AFTER TEST) .3 T1/T2/T3/T4/T5
.5 R1/R2/R3
42-9884 SPEED SENSOR -BOTH REAR AXLE (SBC), REPLACE .4 T1/T2/T3/T4/T5/U1
(AFTER TEST) U2/U3/U4
.7 R1/R2/R3
42-9903 * ADD TO OP. NO. 9794/9797 - VEH. WITH LEVEL CONTROL OPTIONAL .3 A1/A2/A7/B1/B2/B7
42-9906 ADDITIONAL TO WHEEL SPEED SENSOR, R & R .2 C0
(VEHICLES WITH COOLANT EXPANSION TANK NEAR SENSOR ON RIGHT)
42-9908 * ADDL. TO OPER. NOS. 9876/77/78 - VEH. WITH POWER REAR SEATS .7 B3/B4
42-039 EFF DATE: 11-01-03
+ 42-XXX
-
42 0000 +JOBS IN GROUP 42 GENERALLY DO NOT INCLUDE OPERATION(S) FOR :
WHEEL(S), R & R
BRAKE SYSTEM, BLEED
ENGINE COMPARTMENT PANEL(S) - BOTTOM, R & R
<NOTE: >
ABOVE OPER. MAY BE CLAIMED ADDITIONALLY IF REQ., PROVIDED:
A) THEY ARE NOT ALREADY CLAIMED WITH ANY OTHER REPAIR
B) THEY ARE NOT ALREADY INCLUDED IN THE REPAIR -
SEE "INCLUDED TEXT"
0______________________________________________________________________________________________________
42-X001
+ 42-XXX
-
42 1050 +INCLUDES:
1052 BRAKE PEDAL TRAVEL AND PEDAL PRESSURE, INSPECT
WHEELS, R & R <(IN OPER. NO. 1050)>
VEHICLES WITH SBC, DEACTIVATE AND ACTIVATE
BRAKE PADS - ALL, R & R
MASTER BRAKE CYLINDER, BRAKE BOOSTER, BRAKE CALIPERS, BRAKE
- LINES AND HOSES, CHECK VISUALLY FOR LEAKS, ABRASION AND
- CORROSION
BRAKE DISCS, CHECK FOR CRACKS, BURN MARKS AND THICKNESS
BRAKE PADS, CHECK WEAR AND CLEAN
PARKING BRAKE CABLES, CHECK FOR ELONGATION AND CONDITION
BRAKE FLUID LEVEL, CORRECT
BRAKE CALIPER PISTONS, CHECK FOR FREE MOVEMENT AND POSITION
- WITH 20 DEGRES GAUGE AND ADJUST
+AFTER INSPECTION:
BRAKE PADS, REPLACE
+DOES NOT INCLUDE:
PARKING BRAKE SHOES, EXPOSE
BRAKE SYSTEM, CHECK WITH PRESSURE GAUGE FOR LEAKS
0______________________________________________________________________________________________________
0 42 1070 +INCLUDES:
HIGH PRESSURE GAUGE ON BOTH BRAKE CIRCUITS, C & D AND BLEED
HIGH PRESSURE TEST, PERFORM WITH ENGINE RUNNING ACCORDING TO
- SPECIFICATIONS
LOW PRESSURE TEST WITHOUT VACUUM ASSIST, PERFORM ACCORDING
42-X002
+ 42-XXX
-
- TO SPECIFICATIONS
REMAINING PRESSURE, READ
BRAKE SYSTEM, BLEED
+DOES NOT INCLUDE:
BRAKE BOOSTER, CHECK WITH VACUUM GAUGE
WHEELS, R & R
0______________________________________________________________________________________________________
0 42 1081 +INCLUDES:
MEASURING PADS IN FRONT AND REAR, INSTALL / REMOVE
BLEEDING SCREWS, R & R
PRESSURE GAUGE, C & D
DIAL INDICATOR WITH FIXTURE FOR MEASURING INSIDE AND OUTSIDE
- PISTON, C & D (TWO TIMES PER CALIPER)
RELEASE CLEARANCE, CHECK AT EACH PISTON AT 5 AND 50 BAR (72
- AND 725 PSI) PRESSURE
0______________________________________________________________________________________________________
0 42 1300 +INCLUDES:
VEHICLE'S REAR WHEELS, RAISE AND LOWER
WHEEL LUG BOLTS (ONE ON EACH SIDE), R & R
PARKING BRAKE TRAVEL AT FOOT PEDAL OR HANDLE, RECHECK
0______________________________________________________________________________________________________
42-X003
+ 42-XXX
-
42 1350 +INCLUDES:
1420 BRAKE SYSTEM, BLEED AT ALL BLEEDER SCREWS
<126 MODEL INCLUDES ADDITIONALLY: >
REAR WHEELS, R & R <(AXLES WITH TORQUE COMPENSATOR ONLY)>
<NOTE: >
THIS OPER. NO. ALSO APPLIES TO MODELS WITH ETS
0______________________________________________________________________________________________________
0 42 1355 +INCLUDES:
1430 BRAKE SYSTEM, BLEED AT ALL BLEEDER SCREWS
ASR HYDR. UNIT, BLEED
<140 MODEL INCLUDES ADDITIONALLY: >
AIR COLLECTOR DUCT BELOW W/SHIELD, R & R <(500/600 MODELS)>
PRESS. RESERVOIR, EMPTY
0______________________________________________________________________________________________________
0 42 1405 +INCLUDES:
1455 AIR COLLECTOR DUCT BELOW W/SHIELD, R & R
<NOTE: >
APPLIES TO MODELS WHERE CHARCOAL FILTER IS OPTIONAL AND
MODELS CHANGED FROM OPTIONAL TO STANDARD IN 1997
42-X004
+ 42-XXX
-
42 1470 +INCLUDES:
BRAKE FLUID, DRAIN FROM RESERVOIR / RENEW
RESERVOIR, R & R
RESERVOIR SEAL(S) TO BRAKE CYL., R & R / REPL.
0______________________________________________________________________________________________________
0 42 1481 +INCLUDES:
BRAKE FLUID LEVEL, CORRECT
ELECTRICAL CONTACTS, CHECK
0______________________________________________________________________________________________________
0 42 1505 +INCLUDES:
BRAKE FLUID, DRAIN / REFILL
BRAKE FLUID RESERVOIR, D & C
BRAKE LINES, D & C AS REQ.
<124 MODEL 500E/E500 INCLUDES ADDITIONALLY: >
ASR CHARGING PUMP, D & C / REPL. IF REQ.
VAC. HOSE AT BRAKE BOOSTER, D & C
RELAY MODULE, D & C
<129 MODEL INCLUDES ADDITIONALLY: >
ASR CHARGING PUMP, D & C <(119/120 ENG.)>
42-X005
+ 42-XXX
-
<140 MODEL INCLUDES ADDITIONALLY: >
AIR COLLECTOR DUCT, R & R <(VEH. WITH CHARCOAL FILTER)>
VACUUM HOSE AT BRAKE BOOSTER, D & C
ASR CHARGING PUMP, R & R <(500/600 MODELS)>
PRE-BLEED MASTER BRAKE CYL.
<201 MODEL INCLUDES ADDITIONALLY: >
AIR CLEANER, R & R <(201.024)>
0______________________________________________________________________________________________________
0 42 1520 +INCLUDES:
BRAKE FLUID RESERVOIR, TRANSFER / REPL.
0______________________________________________________________________________________________________
42-X006
+ 42-XXX
-
42 1572 +INCLUDES:
<124 MODEL: >
ASR CHARGING PUMP, D & C / REPL. IF REQ.
RELAY MODULE, D & C
VAC. HOSE AT BRAKE BOOSTER, R & R
BRAKE LINE, LOOSEN AT FIRE WALL / REINSTALL
<129 MODEL: >
ASR CHARGING PUMP, D & C
<140 MODEL: >
ASR CHARGING PUMP, R & R
0______________________________________________________________________________________________________
0 42 2701 +INCLUDES:
2706 BRAKE PISTON DUST SEALS, CHECK CONDITION
2851 BRAKE PISTONS, CHECK FOR LEAKS AND FREE MOVEMENT
BRAKE DISCS, MEASURE
BRAKE DISCS, CHECK CONDITION
BRAKE FLUID LEVEL IN RESERVOIR, CORRECT
+AFTER INSPECTION:
BRAKE WEAR INDICATORS, REPLACE
0______________________________________________________________________________________________________
42-X007
+ 42-XXX
-
42 2703 +INCLUDES:
2743 CLEANING PADS SANDPAPER, RENEW IF REQ.
2903 CLEANING PADS, INSTALL AND REMOVE
WHEELS, INSTALL AND REMOVE
DRIVE VEHICLE AS SPECIFIED IN RESTRICTED AREA
PERFORM SEVERAL PARTIAL BRAKINGS WITH LIGHT PEDAL PRESSURE
0______________________________________________________________________________________________________
0 42 2717 +INCLUDES:
BRAKE DISCS SURFACE, CLEAN
+AFTER INSPECTION:
CALIPER CARRIER, REPL. IF NEC. <(170/202/210 MODELS)>
BRAKE HOSE(S), REPLACE IF NEC.
0______________________________________________________________________________________________________
0 42 2721 +INCLUDES:
124/201 MODELS
<NOTE: >
FOR MODELS 170/202/210, THIS REPAIR IS INCLUDED WITH CALIPER
R & R / REPL.
0______________________________________________________________________________________________________
42-X008
+ 42-XXX
-
42 2726 +INCLUDES:
2871 CALIPER PISTON(S), REMOVE
PARTS, CLEAN AND REMOVE CORROSIVE FILM
0______________________________________________________________________________________________________
0 42 2731 +INCLUDES:
<107/123/126 MODELS : >
FRONT BRAKE CALIPERS, D & C WITH HOSE CONNECTED
F/WHEEL BEARINGS, ADJ. WITH DIAL INDICATOR <(EXCEPT 560SL)>
HUB SEAL, REPL. IF REQ. <(EXCEPT 560SL)>
GREASE CAP, RENEW GREASE
+AFTER INSPECTION:
FRONT BRAKE PADS, REPL. IF REQ.
FRONT BRAKE CALIPERS, REPL. IF REQ.
<170/124/129/140/201/202/210 MODELS: >
FRONT BRAKE CALIPERS, D & C WITH HOSE CONNECTED
+AFTER INSPECTION:
FRONT BRAKE PADS, REPL. IF REQ.
0______________________________________________________________________________________________________
42-X009
+ 42-XXX
-
42 2862 +INCLUDES:
BRAKE DISCS SURFACE, CLEAN
+AFTER INSPECTION:
BRAKE HOSE(S), REPL.
PARKING BRAKE SHOES, ADJ.
0______________________________________________________________________________________________________
0 42 2881 +INCLUDES:
REAR BRAKE CALIPERS, D & C WITH HOSES CONNECTED
PARKING BRAKE SHOES, ADJUST
+AFTER INSPECTION:
REAR BRAKE PADS, CLEAN OR REPL.
CALIPERS, REPL.
0______________________________________________________________________________________________________
0 42 3301 +INCLUDES:
3302 BRAKE CALIPERS, D & C WITH HOSES CONNECTED <(IN OPER. 3301)>
BRAKING SURFACE INSIDE REAR DISCS, CLEAN / SAND
PARKING BRAKE/SHOES, ADJUST
<140 MODEL INCLUDES ADDITIONALLY: >
EXHAUST SYST., LOWER AT REAR HANGERS / REINSTALL
REAR MUFFLER HEAT SHIELD, R & R
42-X010
+ 42-XXX
-
CABLE COMPENSATOR, PRELOAD / RELEASE
<202/210 MODELS INCLUDE ADDITIONALLY: >
REAR SEAT CUSHION, R & R
CABLE COMPENSATOR, PRELOAD / RELEASE
+AFTER INSPECTION:
SPREADER MECHANISM, REPL.
BRAKE DISCS, REPL.
0______________________________________________________________________________________________________
0 42 5851 +INCLUDES:
UNDERDASH PANEL - LEFT SIDE, R & R
RELEASE CABLE, D & C
<124 MODEL INCLUDES ADDITIONALLY: >
INSTRUMENT PANEL LOWER PART - L/SIDE, R & R
<140/210 MODELS INCLUDE ADDITIONALLY: >
EXH. SYSTEM, D & C AS NEC. TO GAIN ACCESS TO CABLE EQUALIZER
RELEASE TENSION FOR FRONT CABLE AT EQUALIZER
0______________________________________________________________________________________________________
42-X011
+ 42-XXX
-
42 5857 +INCLUDES:
UNDERDASH PANEL - LEFT SIDE, R & R
KICK PANEL - LEFT SIDE, R & R WHERE REQ.
PARKING BRAKE PEDAL BRACKET/CARRIER, R & R
PARKING BRAKE CABLE, D & C AT COMPENSATING DEVICE
PARKING BRAKE SWITCH, D & C / REPL. IF REQ
PARKING BRAKE, ADJUST
<107 MODEL INCLUDES ADDITIONALLY: >
EXHAUST SYSTEM, R & R
EXHAUST HEAT SHIELD, R & R
W/WIPER MOTOR, R & R
<124 MODEL INCLUDES ADDITIONALLY: >
INSTRUMENT PANEL LOWER PART - L/SIDE, R & R
<140 MODEL INCLUDES ADDITIONALLY: >
EXHAUST SYSTEM, D & C AT HANGERS
CABLE/COMPENSATOR SHIELDING, R & R
CABLE COMPENSATOR, PRELOAD / RELEASE
<202/210 MODELS INCLUDE ADDITIONALLY: >
REAR SEAT CUSHION, R & R
CABLE/COMPENSATOR SHIELDING, R & R
CABLE COMPENSATOR, PRELOAD / RELEASE
COVERING ABOVE PEDAL CARRIER, R & R
+AFTER INSPECTION: (ALL MODELS)
PARKING BRAKE CABLE - FRONT, REPL.
42-X012
+ 42-XXX
-
42 5859 +INCLUDES:
UNDERDASH PANEL - LEFT & RIGHT SIDE, R & R
SHIFT CONSOLE COVER PANEL, R & R
CENTER TRAY, R & R
CENTER CONSOLE, R & R <(190E 2.3-16V))>
+AFTER INSPECTION:
PARKING BRAKE WARNING LIGHT SWITCH, REPL.
PARKING BRAKE CONTROL CABLE - FRONT, REPL.
0______________________________________________________________________________________________________
0 42 5860 +INCLUDES:
UNDERDASH PANEL - LEFT & RIGHT SIDE, R & R
SHIFT CONSOLE COVER PANEL, R & R
CENTER CONSOLE, R & R
CENTER TRAY, R & R
+AFTER INSPECTION:
PARKING BRAKE WARNING LIGHT SWITCH, REPL.
PARKING BRAKE CONTROL CABLE - FRONT, REPL.
0______________________________________________________________________________________________________
0 42 5897
0______________________________________________________________________________________________________
42-X013
+ 42-XXX
-
42 5930 +INCLUDES:
DRIVER FLOOR CARPETING AND FOOT REST, R & R
DRIVER SIDE UNDERDASH PANEL AND KICK PANEL, R & R
FLOOR SIDE CARPETING, LOOSE AS NEC. / REINSTALL
EXHAUST SYSTEM SHIELDING, R & R AS REQ.
CABLE COMPENSATOR SHIELDING, R & R AS REQ.
FRONT CABLE, ADJ.
<107 MODEL: >
EXHAUST SYSTEM, R & R
<123 MODEL: >
EXHAUST SYST., D & C AT HANGERS
<124 MODEL: >
CENTER CONSOLE, LOOSEN / REINSTALL
SHIFT CONSOLE TRIM PANEL, R & R
COVERING AT CENTER CONSOLE - L/SIDE, R & R
EXHAUST SYSTEM, D & C AT HANGERS
DRIVER SEAT, R & R
AIR DUCT FOR REAR HEATING, R & R
CABLE COMPENSATOR, R & R
PARKING BRAKE PEDAL BRACKET/CARRIER, R & R
<126 MODEL: >
CENTER CONSOLE, R & R
PARKING BRAKE PEDAL BRACKET/CARRIER, R & R
REAR SEAT, R & R
AIR DUCT FOR REAR HEATING, R & R
<129 MODEL: >
42-X014
+ 42-XXX
-
DRIVER SEAT, R & R
GAS PEDAL, R & R
PARKING BRAKE PEDAL BRACKET/CARRIER, R & R
EXHAUST SYSTEM, D & C AT HANGERS
DRIVE LINE TUNNEL COVERING, R & R
<140 MODEL: >
GAS PEDAL, R & R
PARKING BRAKE PEDAL BRACKET/CARRIER, R & R
EXHAUST SYST., D & C AT HANGERS
TRANSM. REAR CROSS MEMBER WITH R/ENG. MOUNT, R & R
OXYGEN SENSOR, D & C
<201 MODEL: >
CENTER TRAY, R & R
SHIFT CONSOLE PANEL, R & R
CENTER CONSOLE, R & R <(190E 2.3-16V)>
<202 MODEL: >
DOOR STEP PANEL, R & R
GAS PEDAL, R & R
REAR SAET CUSHION, R & R
CABLE COMPENSATOR, PRELOAD / RELEASE
RELEASE CABLE, REPL. IF REQ
0______________________________________________________________________________________________________
42-X015
+ 42-XXX
-
42 5942 +INCLUDES:
5944 COMPENSATING LEVER ON FRAME FLOOR, R & R
5952 CABLE COMPENSATOR SHIELDING, R & R
5954 PARKING BRAKE SHOES, R & R (IN OPER. NOS. 5944/5954 ONLY)
<107 MODEL INCLUDES ADDITIONALLY: >
EXHAUST SYSTEM, R & R
<129 MODEL INCLUDES ADDITIONALLY: >
FRAME FLOOR SUPPORT, R & R
EXHAUST SYSTEM, D & C AT HANGERS
<140 MODEL INCLUDES ADDITIONALLY: >
EXHAUST SYSTEM, D & C AT HANGERS
CABLE COMPENSATOR, PRELOAD / RELEASE
<202/210 MODEL INCLUDES ADDITIONALLY: >
REAR SEAT CUSHION, R & R
CABLE COMPENSATOR, PRELOAD / RELEASE
0______________________________________________________________________________________________________
42-X016
+ 42-XXX
-
42 6051 +INCLUDES:
COMPENSATOR LEVER/DEVICE, R & R
COMPENSATOR LEVER, REPL. IF REQ.
<202/210 MODELS INCLUDE ADDITIONALLY: >
REAR SEAT CUSHION, R & R
COMPENSATOR SHIELDING, R & R
0______________________________________________________________________________________________________
0 42 6151 +INCLUDES:
6154 SPECIFY LOCATION
6158
+DOES NOT INCLUDE:
BRAKE SYST., BLEED
0______________________________________________________________________________________________________
0 42 6401 +DOES NOT INCLUDE:
BRAKES, BLEED
0______________________________________________________________________________________________________
42-X017
+ 42-XXX
-
42 6801 +INCLUDES:
UNDERDASH PANEL - L/SIDE, R & R
0______________________________________________________________________________________________________
0 42 6802 +INCLUDES:
UNDERDASH PANEL - L/SIDE, R & R <(VEH. WITH FOOT PEDAL)>
0______________________________________________________________________________________________________
0 42 7940 +INCLUDES:
DTC MEMORY READOUT
DETERMINE POSSIBLE CAUSE FROM COMPLAINT RELATED CHART
0______________________________________________________________________________________________________
0 42 7950 +INCLUDES:
DTC MEMORY READOUT
DETERMINE POSSIBLE CAUSE FROM COMPLAINT RELATED CHART
0______________________________________________________________________________________________________
42-X018
+ 42-XXX
-
42 7955 +INCLUDES:
FUNCTION TEST
DTC MEMORY READOUT
DETERMINE POSSIBLE CAUSE FROM COMPLAINT RELATED CHART
0______________________________________________________________________________________________________
0 42 7960 +INCLUDES:
DTC MEMORY READOUT
DETERMINE POSSIBLE CAUSE FROM COMPLAINT RELATED CHART
0______________________________________________________________________________________________________
0 42 7980 +INCLUDES:
<VEH. WITH DTC READOUT CAPABILITIES>
TEST STEPS, PERFORM ACCORDING TO DIAGNOSTIC MANUAL
DTC, ERASE AFTER REPAIR
0______________________________________________________________________________________________________
0 42 8005 +INCLUDES:
<VEH. WITHOUT DTC READOUT CAPABILITIES FOR ABS>
ABS CONTROL MODULE, R & R
TESTER/ADOPTER, C & D
TEST STEPS, PERFORM ACCORDING TO TEST PROGRAM
BRAKE TEST FRONT AND REAR, PERFORM
TEST 20 TO 23, PERFORM (FRONT AND REAR)
TEST SHEET, COMPLETE
42-X019
+ 42-XXX
-
42 8051 +INCLUDES:
<VEH. WITHOUT DTC READOUT CAPABILITIES FOR ABS WITH ASR>
CONTROL MODULES, EXPOSE
TESTERS (ADAPTER/SOCKET BOX/MULTIMETER), C & D
TEST STEPS, PERFORM ACCORDING TO TEST PROGRAM
<124 MODEL INCLUDES ADDITIONALLY: >
BATTERY, R & R
0______________________________________________________________________________________________________
0 42 8100 +INCLUDES:
TESTER, C & D
TEST STEPS, PERFORM ACCORDING TO TEST PROGRAM
ASR HYDRAULIC UNIT, BLEED
0______________________________________________________________________________________________________
0 42 8181 +INCLUDES:
8182 BATTERY GROUND CABLE, D & C AT BATTERY
8184 HYDR. UNIT COVER, R & R
0______________________________________________________________________________________________________
0 42 8246 +INCLUDES:
REAR SEAT CUSHION, R & R
0______________________________________________________________________________________________________
42-X020
+ 42-XXX
-
42 8255 +INCLUDES:
TRIM PANEL - FOR SHIFT CONSOLE/A.C. P.BUTTON MODULE, R & R
0______________________________________________________________________________________________________
0 42 8281
0______________________________________________________________________________________________________
0 42 8551 +INCLUDES:
8570 HYDRAULIC UNIT COVER, R & R
HYDR. LINES, MARK LOCATION / CLOSE WHILE DISCONNECTED
ELECTRICAL CONNECTORS, D & C
<129 MODEL INCLUDES ADDITIONALLY: >
AIR CLEANER - L/SIDE, R & R <(600)>
<202/210 MODELS INCLUDE ADDITIONALLY: >
W/WASHER RESERVOIR, LOOSEN AS NEC. / REINSTALL
PULSE MODULE, REPL. IF REQ.
0______________________________________________________________________________________________________
0 42 8580
0______________________________________________________________________________________________________
42-X021
+ 42-XXX
-
42 8801 +INCLUDES:
<129/140 MODELS: >
HYDR. PRESSURE, RELEASE
HYDR. FLUID, DRAIN / REFILL AS REQ.
HYDR. LINES, D & C
COVERING(S), R & R AS REQ.
<140 MODEL INCLUDES ADDITIONALLY: >
AIR CLEANER - L/SIDE, R & R
0______________________________________________________________________________________________________
0 42 8821 +INCLUDES:
<140 MODEL: >
PROTECTIVE DRIVER DOOR PANEL, R & R
PROTECTIVE L/FRONT FENDER PANEL, R & R
INNER L/FRONT FENDER COVERING, LOOSEN / REINSTALL
BRAKE PRESSURE SENSOR, R & R
0______________________________________________________________________________________________________
0 42 8823 +INCLUDES:
<140 MODEL: >
REAR SEAT CUSHION, R & R
0______________________________________________________________________________________________________
42-X022
+ 42-XXX
-
42 8824 +INCLUDES:
<140 MODEL: >
INNER TRUNK LINING - L/SIDE, R & R
0______________________________________________________________________________________________________
0 42 8831 +INCLUDES:
9908 REAR SEAT, R & R
0______________________________________________________________________________________________________
0 42 9791 +INCLUDES:
9792 FRONT WHEEL(S), R & R <(EXCEPT (NOT NEC.) FOR 210 MODEL)>
WIRING HARNESS/CONNECTOR, EXPOSE
SPEED SENSOR WITH WIRING LEAD, R & R
SPEED SENSOR SEAL, REPLACE
SPEED SENSOR, LUBRICATE
<202 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT RESERVOIR, D & C WITH HOSE CONNECTED
COOLANT LEVEL, CORRECT
0______________________________________________________________________________________________________
0 42 9793 +INCLUDES:
WIRING HARNESS, EXPOSE
SPEED SENSOR WITH WIRING HARNESS, R & R
SPEED SENSOR SEAL, REPLACE
SPEED SENSOR, LUBRICATE
42-X023
+ 42-XXX
-
<126 MODEL INCLUDES ADDITIONALLY: >
REAR SEAT - COMPLETE, R & R
<140/202 MODELS INCLUDE ADDITIONALLY: >
ELECTRIC FUEL PUMP COVER, R & R
0______________________________________________________________________________________________________
0 42 9794 +INCLUDES:
9795 ELECTRIC FUEL PUMP COVER, R & R
9797 SPEED SENSOR SEAL, REPL. / LUBRICATE
<124 MODEL INCLUDES ADDITIONALLY: >
EXHAUST SYST., D & C AT REAR HANGERS
REAR AXLE CENTER PIECE, D & C AT AXLE CARRIER
DRIVE LINE SUPPORT LINK, R & R AT TUNNEL <(BY 119 ENG.)>
SHIELDING, R & R <(BY 119 ENG.)>
<129 MODEL INCLUDES ADDITIONALLY: >
EXHAUST SYST., D & C AT HANGERS
SHIELDINGS, R & R AS REQ.
PROPELLER SHAFT CENTER MOUNT, D & C AT FRAME FLOOR
REAR AXLE CENTER PIECE, D & C AT AXLE CARRIER
<210 MODEL INCLUDES ADDITIONALLY: >
REAR SEAT CUSHION, R & R
<VEH. WITH LEVEL CONTROL AS STANDARD INCLUDE ADDITIONALLY: >
HYDR. LINE FOR LEVEL CONTROL, D & C
42-X024
+ 42-XXX
-
42 9861 +INCLUDES:
9862 <210 MODEL: >
9863 WHEEL(S), TURN TO GAIN ACCESS
WIRING, LOOSEN / REINSTALL
+AFTER INSPECTION:
WIRING CABLE FOR BRAKE PAD WEAR INDICATOR SENSOR, REPL.
0______________________________________________________________________________________________________
0 42 9866 +INCLUDES:
9867 <210 MODEL: >
9868 REAR SEAT CUSHION, R & R
ELECTRIC FUEL PUMP COVER, R & R
0______________________________________________________________________________________________________
0 42 9876
0______________________________________________________________________________________________________
0 42 9903 +INCLUDES:
HYDR. LINE FOR LEVEL CONTROL, D & C
0______________________________________________________________________________________________________