|
40 |
|
 |
*00-III
To search this page please hit
CTRL+F on your Keyboard
GROUP 40 INDEX
-----------------------
DIAGNOSIS 0640 031026
WHEEL BOLTS, REPL. 1060 960503
WHEELS, R & R 1450 931112
WHEEL BALANCE ON & OFF VEHICLE 2055 940408
WHEELS, CHECK RUN OUT 2300 931112
TIRES AND RIMS, REPL. 2350 931112
TIRES, REPL. 2410 931112
RIMS, REPL. 2710 931112
BALL POINT POSITION ON STEERING IDLER ARM, CORRECT 4840 920812
WHEEL ALIGNMENT - FRONT AND REAR 6555 901217
VEHICLE LEVEL - FRONT AND REAR AXLE, CHECK / ADJ. 6805 901217
VEH. LEVEL CONTROL VALVE, ADJ. 7003 930427
FRONT AND REAR AXLE BASE, MEASURE 8052 950731
INCLUDED OPERATIONS AS REQUIRED
40- A EFF DATE: 11-01-03
DIAGNOSIS
----------------
+ 40-TTT
-
40-0640 TIRE PRESSURE CONTROL-(AFTER SHORT TEST), TEST PERFORM .0 M0/N0
.0 J1/R0/T0/U0
40-0641 INDIVIDUAL COMPONENTS-TIRE PRESS.CONT.(SPECIFY),TEST PERFORM .0 M0/N0
(ACCORDING TO DTC CODES) .0 J1/R0/T0/U0
WHEEL BOLTS, REPL.
-----------
40-1060 * WHEEL BOLT(S), REPL. .0 U0
.4 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R0/S0
T0
40-001 EFF DATE: 11-01-03
+ 40-TTT
-
WHEELS, R & R
------
40-1450 * WHEELS - ALL, R & R .4 U0
.5 C0/E0/G0/H0/10/20
25/30/40/50/70/80
F0/P0/Q0/S1/S2/S3
S4/S5/S6/T1/T2/T3
T4/T5/61/62/63/64
65
.6 A0/B0/M0/N0/90
J1/R1/R2/67/68
40-1580 * WHEEL - ONE, R & R .3 00
40-1590 * WHEELS - TWO, R & R .3 C0/E0/G0/H0/M0/N0
10/20/25/30/40/50
70/80
F0/J1/P0/Q0/S1/S2
S3/S4/S5/S6/T1/T2
T3/T4/T5/U0/61/62
63/64/65
.4 A0/B0/90
R1/R2/R3/67/68
40-002 EFF DATE: 11-01-03
+ 40-TTT
-
WHEEL BALANCE ON & OFF VEHICLE
------------------------------
40-2055 * WHEEL, ONE - (WHEEL REMOVED), BALANCE .2 00
40-2060 * WHEELS, TWO - (WHEELS REMOVED), BALANCE .1 U0
.2 C0/E0/G0/H0/M0/N0
10/20/25/30/40/50
60/70/80
F2/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
.3 A0/B0/90
F1
40-2070 * WHEELS, FOUR - (WHEELS REMOVED), BALANCE .3 C0/G0/H0/25/40/50
70/80
F2/P0/Q0/S1/S2/S3
S4/S5/S6/T1/T2/T3
T4/T5/U0
.4 E0/10/20/30
.5 A0/B0/M0/N0/60/90
F1/J1/R1/R2/R3
40-2125 * WHEELS - FRONT AND REAR, BALANCE ON VEHICLE .0 00
40-2135 * WHEELS - FRONT (BOTH), BALANCE ON VEHICLE .6 00
40-2150 * WHEELS - REAR (BOTH), BALANCE ON VEHICLE .6 00
40-003 EFF DATE: 11-01-03
+ 40-TTT
-
WHEELS, CHECK RUN OUT
------
40-2300 * WHEEL(S), CHECK FOR LATERAL AND HORIZONTAL RUN-OUT .4 00
TIRES AND RIMS, REPL.
--------------
40-2350 * TIRE AND RIM, ONE - (WHEEL REMOVED), REPL. .3 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-2351 * TIRES AND RIMS, TWO - (WHEELS REMOVED), REPL. .5 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-2352 * TIRES AND RIMS, THREE - (WHEELS REMOVED), REPL. .7 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-004 EFF DATE: 11-01-03
+ 40-TTT
-
40-2353 * TIRES AND RIMS, FOUR - (WHEELS REMOVED), REPL. .8 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-2354 * TIRES AND RIMS, FIVE - (WHEELS REMOVED), REPL. 1.0 A0/B0/C0/E0/H0/M0
N0/10/20/25/30/40
50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
TIRES, REPL.
-----
40-2410 * TIRE, ONE - (WHEEL REMOVED), REPL. .3 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-2420 * TIRES, TWO - (WHEELS REMOVED), REPL. .6 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-005 EFF DATE: 11-01-03
+ 40-TTT
-
40-2430 * TIRES, THREE - (WHEELS REMOVED), REPL. .8 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-2440 * TIRES, FOUR - (WHEELS REMOVED), REPL. 1.0 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-2450 * TIRES, FIVE - (WHEELS REMOVED), REPL. 1.2 A0/B0/C0/E0/H0/M0
N0/10/20/30/40/50
60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-006 EFF DATE: 11-01-03
+ 40-TTT
-
RIMS, REPL.
----
40-2710 * RIM, ONE - (WHEEL REMOVED), REPL. .3 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-2720 * RIMS, TWO - (WHEELS REMOVED), REPL. .3 J1
.6 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/P0/Q0/R1/R2/R3
S1/S2/S3/S4/S5/S6
T1/T2/T3/T4/T5
40-2730 * RIMS, THREE - (WHEELS REMOVED), REPL. .6 A0/B0/C0/E0/G0/H0
10/20/25/30/40/50
60/70/80/90
F0/S4/S5/S6
.7 R1/R2/R3
.8 M0/N0
J1/P0/Q0/S1/S2/S3
T1/T2/T3/T4/T5
40-2740 * RIMS, FOUR - (WHEELS REMOVED), REPL. 1.0 A0/B0/C0/E0/G0/H0
M0/N0/10/20/25/30
40/50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-007 EFF DATE: 11-01-03
+ 40-TTT
-
40-2750 * RIMS, FIVE - (WHEELS REMOVED), REPL. 1.2 A0/B0/C0/E0/H0/M0
N0/10/20/25/30/40
50/60/70/80/90
F0/J1/P0/Q0/R1/R2
R3/S1/S2/S3/S4/S5
S6/T1/T2/T3/T4/T5
40-4050 FRONT WHEELS - TOE ANGLE, MEASURE .4 E1/E2/E3/E4/E5/E6
( VISUAL/WITH ADJUSTMENTS) E7/E8/E9/F1/F2
.5 C0/G0
P0/Q0/S3
40-4060 FRONT WHEELS-TOE ANGLE (ELECTRONIC/WITH ADJUSTMENT),MEASURE .0 M0/N0
.0 J1
40-008 EFF DATE: 11-01-03
+ 40-TTT
-
BALL POINT POSITION ON STEERING IDLER ARM, CORRECT
-----------------------------------------
40-4840 * BALL POINT POSITION ON STEERING IDLER ARM, CORRECT .2 A0/B0
(WITH WHEEL ALIGNMENT) .3 10/20/30/50
71/72/73/86
.5 C0/G0/H0
41/42/43/44/46/47
1.1 78/79
1.2 60
81/85/87/89
1.4 45
1.5 74/75/91/95
1.9 25
82/83/84/88
2.2 92/93/96/98
3.1 94/97
40-5000 SIGNAL TRANSFER-CONTROL UNIT TO FRONT LEFT TPC SENSOR, CHECK .0 M0
.0 J1/T1/T2/T3/U0
40-5005 SIGNAL TRANSFER-CONTROL UNIT TO FRONT RT. TPC SENSOR, CHECK .0 M0
.0 J1/T1/T2/T3/U0
40-5010 SIGNAL TRANSFER-CONTROL UNIT TO REAR LEFT TPC SENSOR, CHECK .0 M0
.0 J1/T1/T2/T3/U0
40-5015 SIGNAL TRANSFER-CONTROL UNIT TO REAR RIGHT TPC SENSOR, CHECK .0 M0
.0 J1/T1/T2/T3/U0
40-5020 SIGNAL TRANSFER-CONTROL UNIT - ALL TPC SENSORS-CHECK,PERFORM .0 M0
.0 J1/T1/T2/T3/U0
40-009 EFF DATE: 11-01-03
+ 40-TTT
-
40-5025 TIRE PRESSURE CONTROL (TPC) WHEEL SENSOR-FRT.LEFT, REPLACE .4 E0
(WHEELS REMOVED) F0/R0/T0/U0
.5 N0
.8 M0
J1
40-5030 TIRE PRESSURE CONTROL (TPC) WHEEL SENSOR-FRT. RT., REPLACE .4 E0
(WHEELS REMOVED) F0/R0/T0/U0
.5 N0
.8 M0
J1
40-5035 TIRE PRESSURE CONTROL (TPC) WHEEL SENSOR-LEFT REAR, REPLACE .4 E0/N0
F0/R0/T0/U0
.8 M0
J1
40-5040 TIRE PRESSURE CONTROL (TPC) WHEEL SENSOR-RIGHT REAR, REPLACE .4 E0
(WHEELS REMOVED) F0/R0/T0/U0
.5 N0
.8 M0
J1
40-5045 TIRE PRESSURE CONTROL (TPC) WHEEL ANTENNA-LEFT FRT., REPLACE .3 R1/R2/R3
(WHEELS REMOVED) .4 N0
T1/T2/T3/T4/T5/U0
.5 M0
J1
40-5050 TIRE PRESSURE CONTROL (TPC) WHEEL ANTENNA-RT. FRT., REPLACE .3 R1/R2/R3
(WHEELS REMOVED) .4 N0
T1/T2/T3/T4/T5/U0
.5 M0
J1
40-010 EFF DATE: 11-01-03
+ 40-TTT
-
40-5055 TIRE PRESSURE CONTROL (TPC) WHEEL ANTENNA-LEFT REAR, REPLACE .3 R1/R2/R3
(WHEELS REMOVED) .4 N0
T1/T2/T3/T4/T5/U0
.5 M0
J1
40-5060 TIRE PRESSURE CONTROL (TPC) WHEEL ANTENNA-RT. REAR, REPLACE .3 R1/R2/R3
(WHEELS REMOVED) .4 N0
T1/T2/T3/T4/T5/U0
.5 M0
J1
40-5065 ACTIVATION SWITCH - TIRE PRESSURE MONITOR, REPLACE .5 R1/R2/R3
.6 M0
J1/U0
40-5070 CONTROL UNIT - TIRE PRESSURE MONITORING SYSTEM, REPLACE .0 N0
.7 M0
J1
.8 T1/T2/T3/T4/T5/U0
1.2 R1/R2/R3
40-5075 TIRE PRESSURE MONITOR SYSTEM, ACTIVATE .1 U0
.2 M0/N0
J1/R0
40-011 EFF DATE: 11-01-03
+ 40-TTT
-
WHEEL ALIGNMENT - FRONT AND REAR
---------------
40-6555 * WHEEL ALIGNMENT - FRONT & REAR, CHECK ONLY .6 U0
.7 A0/B0/C0/E0/G0/H0
M0/N0/25/40/60/80
90
F1/F2/J1/P0/Q0/R1
R2/R3/S1/S2/S3/S4
S5/S6/T1/T2/T3/T4
T5
.9 10/20/50/70
31/32/33/35/36
1.1 34/37
40-6560 * WHEEL ALIGNMENT - FRONT & REAR, CHECK AND ADJUST .9 U0
(SEE ALSO 40-6716/6717) - ADDL. WORK WHEN REQ. 1.0 C0/E0/G0/H0/M0/N0
F1/F2/J1/P0/Q0/S1
S2/S3/S4/S5/S6/T1
T2/T3/T4/T5
1.1 R1/R2/R3
1.3 A0/B0/25/40/60/80
90
1.4 10/20/50/70
31/32/33/35/36
1.8 34/37
40-6716 * FRT. WHEEL CAMBER/CASTER-L/SIDE(INSTALL KIT IF NEC.),ADJUST .5 M0/N0
J1/R1/R2/T1/T2/T3
T4/T5
.6 U1/U2
.7 C0/E0/G0/H0
F1/F2/U3/U4
.8 P0/Q0/S1/S2/S3/S4
S5/S6
40-012 EFF DATE: 11-01-03
+ 40-TTT
-
40-6717 * FRT WHEEL CAMBER/CASTER-R/SIDE (INSTALL KIT IF NEC), ADJUST .5 M0/N0
J1/R1/R2/T1/T2/T3
T4/T5
.6 U1/U2
.7 C0/E0/G0/H0
F1/F2/U3/U4
.8 P0/Q0/S1/S2/S3/S4
S5/S6
VEHICLE LEVEL - FRONT AND REAR AXLE, CHECK / ADJ.
-----------------------------------
40-6805 * VEHICLE LEVEL, CHECK AT FRONT & REAR AXLE .5 00
40-6806 VEHICLE LEVEL - WITH ADS, CHECK AT FRONT & REAR AXLE .8 90
40-6930 * VEHICLE LEVEL - LEFT FRONT, ADJUST .0 G0/M0/N0
(AFTER VEHICLE LEVEL CHECK) .0 J1
.5 R1/R2/R3/U0
.6 E0
F2/T1/T2/T3/T4/T5
.7 C0/H0/10/40/60/80
90
.8 A0/B0
1.0 50/70
1.6 25
40-013 EFF DATE: 11-01-03
+ 40-TTT
-
40-6931 * VEHICLE LEVEL - RIGHT FRONT, ADJUST .0 G0/M0/N0
(AFTER VEHICLE LEVEL CHECK) .0 J1
.5 R1/R2/R3
.6 E0
F2/T1/T2/T3/T4/T5
U0
.7 C0/H0/10/40/60/80
90
.8 A0/B0
1.0 50/70
1.3 25
40-6932 * VEHICLE LEVEL - LEFT AND RIGHT FRONT, ADJUST .0 G0/M0/N0
(AFTER VEHICLE LEVEL CHECK) .0 F1/J1
.6 R1/R2/R3/U0
.7 T1/T2/T3/T4/T5
1.1 C0/E0/H0/40/60/80
90
1.3 A0/B0
1.4 10
1.7 20/30/50/70
2.8 25
40-6937 * VEHICLE LEVEL - LEFT REAR, ADJUST .0 G0/M0/N0
(AFTER VEHICLE LEVEL CHECK) .0 J1
.5 R1/R2/R3/U0
.6 T1/T2/T3/T4/T5
.7 A0/B0/C0/E0/H0
F1/26/41/42/43/45
46/47/61/62/63/64
65/81/82/83/84/85
86
1.3 50/90
27/44/67/68/71/74
75/78/79/87/88/89
1.6 10
1.9 72/73
40-014 EFF DATE: 11-01-03
+ 40-TTT
-
40-6938 * VEHICLE LEVEL - RIGHT REAR, ADJUST .0 G0/M0/N0
(AFTER VEHICLE LEVEL CHECK) .0 J1
.5 R1/R2/R3/U0
.6 T1/T2/T3/T4/T5
.7 A0/B0/C0/E0/H0
F1/26/41/42/43/45
46/47/61/62/63/64
65/81/82/83/84/85
86
1.3 50/90
27/44/67/68/71/74
75/78/79/87/88/89
1.6 10
1.8 34
1.9 72/73
40-6939 * VEHICLE LEVEL - LEFT AND RIGHT REAR, ADJUST .0 G0/M0/N0
(AFTER VEHICLE LEVEL CHECK) .0 F1/J1
.6 R1/R2/R3/U0
.7 T1/T2/T3/T4/T5
1.1 26/41/42/43/45/46
47/61/62/63/64/65
81/82/83/84/85/86
1.3 A0/B0/C0/E0/H0
1.7 21/22/31/32/35
1.8 50/90
27/44/67/68/71/74
75/78/79/87/88/89
2.4 23/33/34/36/37
2.6 10
2.8 72/73
40-6991 ADDITIONAL - VEHICLE LEVEL AT (1) AXLE, CALIBRATE .4 M0/N0
( WITH STAR-DIAGNOSIS ) J1/R1/R2/R3/T1/T2
T3/T4/T5/U0
40-015 EFF DATE: 11-01-03
+ 40-TTT
-
40-6992 ADDITIONAL - VEHICLE LEVEL AT (2) AXLES, CALIBRATE .4 U0
( WITH STAR-DIAGNOSIS ) .6 M0/N0
J1/R1/R2/R3/T1/T2
T3/T4/T5
VEH. LEVEL CONTROL VALVE, ADJ.
------------------------
40-7003 * VEH. LEVEL CONTROL VALVE - FOR REAR AXLE, ADJUST .4 A0/B0
(ADDL. TO WHEEL ALIGNMENT ONLY IF NEC.) E8/E9/27/44/64/65
67/68/72/73/87/88
89
40-7004 * VEH. LEVEL CONTROL VALVE - FOR REAR AXLE, ADJUST .3 A0/B0
(WITH WORK ON HYDR. LEVEL CONTROL SYSTEM) E8/E9/27/34/37/44
64/65/67/68/72/73
87/88/89
40-7011 VEH. LEVEL CONTROL VALVE - FOR FRONT & REAR AXLE, ADJUST .5 90
(WITH VEH. WHEEL ALIGNMENT ONLY IF NEC.)
40-7012 VEH. LEVEL CONTROL VALVE - FOR FRONT & REAR AXLE, ADJUST .8 90
(WITH WORK ON HYDR. LEVEL CONTROL SYSTEM)
40-016 EFF DATE: 11-01-03
+ 40-TTT
-
FRONT AND REAR AXLE BASE, MEASURE
------------------------
40-8052 * FRONT AND REAR AXLE BASE, MEASURE .0 G0/H0/N0
.4 10
.6 20/30/50/70
.8 C0/25/60/80/90
P0/Q0/42/43/46
1.2 E0
41/44/45/47
1.5 R1/R2/R3/U0
1.8 A0/B0
T1/T2/T3/T4/T5
40-017 EFF DATE: 11-01-03
+ 40-XXX
-
40 0000 < JOBS IN GROUP 40 INCLUDE AS REQ.: >
TIRE PRESSURE, CORRECT WHEN WHEELS REMOVED
<JOBS IN GROUP 40 DO NOT INCLUDE OPERATION(S) FOR: >
ENGINE COMPARTMENT PANEL(S) - BOTTOM, R & R WHERE/WHEN REQ.
0______________________________________________________________________________________________________
0 40 1060 +INCLUDES:
BOLT(S), REMOVE
TORQUE TO SPECIFICATION
<NOTE: >
RECOMMENDED TIME - .1 HR PER WHEEL MAX.
0______________________________________________________________________________________________________
0 40 1450 +INCLUDES:
1580 WHEEL BOLTS, TORQUE TO SPECIFICATION
1590
0______________________________________________________________________________________________________
40-X001
+ 40-XXX
-
40 2055 +INCLUDES:
2060 BALANCING WEIGHTS, INSTALL
2070
+DOES NOT INCLUDE:
WHEEL(S), CLEAN
0______________________________________________________________________________________________________
0 40 2125 +INCLUDES:
2135 VEHICLE, LIFT UP / LOWER
2150 WHEEL BALANCER, SET UP FOR BALANCING
BALANCING WEIGHTS, INSTALL
0______________________________________________________________________________________________________
0 40 2300 +DOES NOT INCLUDE:
WHEEL(S) AND TIRE(S), R & R
0______________________________________________________________________________________________________
40-X002
+ 40-XXX
-
40 2350 +INCLUDES:
2351 WHEEL(S), CHECK FOR LEAKS
2352 TIRE VALVE(S), REPL.
2353
2354 +DOES NOT INCLUDE:
WHEEL(S), BALANCE
0______________________________________________________________________________________________________
0 40 2410 +INCLUDES:
2420 TIRE(S), REMOVE FROM RIM / INSTALL
2430 WHEEL(S) WITH TIRE, CHECK FOR LEAKS
2440 TIRE VALVE(S), REPL.
2450
2710 +DOES NOT INCLUDE:
2720 WHEEL(S), BALANCE
2730
2740
2750
0______________________________________________________________________________________________________
0 40 4840 +INCLUDES:
<107/123 MODELS: >
STEERING IDLER ARM, R & R WITH TIE ROD & DRAG LINK CONNECTED
<124/126/201 MODELS: >
40-X003
+ 40-XXX
-
STEERING IDLER ARM, R & R WITH TIE ROD & DRAG LINK CONNECTED
HEAT SHIELD, R & R WHERE REQ.
EXHAUST SYSTEM, R & R <(103 ENG.)>
FRAME DIAGONAL LINK, R & R <(124 CONV.)>
<129 MODEL: >
STEERING IDLER ARM, R & R WITH TIE ROD & DRAG LINK CONNECTED
EXHAUST SYSTEM, R & R
<140 MODEL: >
IDLER ARM, LOOSEN AT SUPPORT TUBE / ADJ. / REINSTALL
HEAT SHIELD, R & R
0______________________________________________________________________________________________________
0 40 6555 +INCLUDES:
6560 WHEEL ALIGNMENT EQUIPMENT, SET UP FOR MEASUREMENTS
PREPARE VEHICLE FOR NORMAL "READY TO DRIVE CONDITION":
TIRE PRESSURE, CORRECT
WHEEL RIMS, CHECK FOR DAMAGE
TIRES: CHECK WEAR, PROFILE DEPTH AND DAMAGE
VEHICLE UNDERCARRIAGE, CHECK FOR ACCIDENT DAMAGE
SHOCK ABSORBERS, CHECK FOR LEAKS
FRONT WHEEL BEARINGS/BALL JOINTS, CHECK FOR PLAY
IDLER ARM/BUSHINGS AND TIE ROD JOINTS, CKECK FOR PLAY
BOOT OVER TIE RODS, INSPECT FOR DAMAGE <(210 MODEL)>
VEHICLE LEVEL - FRONT & REAR, CHECK
BALL POINT POSITION, CHECK
STEERING, SECURE IN CENTER POSITION
REAR WHEEL CAMBER & TOE-IN , CHECK WHERE APPLICABLE
FRONT WHEEL CAMBER, CASTER & TOE-IN, CHECK
TRACK DIFFERENCE ANGLE, CHECK
MEASURED RESULTS, RECORD / EVALUATE
40-X004
+ 40-XXX
-
<OPER. NO. 6560 INCLUDES ADDITIONALLY: (FOR ADJUSTING) >
UNDERCARRIAGE COVER PANEL(S), R & R AS REQ.
FRONT WHEELS CAMBER/CASTER, ADJ.
FRONT AND REAR WHEEL TOE-IN, ADJUST
FINAL READINGS, RECORD
+DOES NOT INCLUDE:
HEADLAMPS, AIM/ADJ.
HYDR. LEVEL CONTROL VALVE - FRONT, ADJUST <(129 MODEL)>
CAMBER/CASTER ADJUSTMENT FOR (215 & 220)
0______________________________________________________________________________________________________
0 40 6716 +INCLUDES:
6717 VEHICLE-ALIGNMENT RACK, ON/ OFF
SPRINGS-FRONT LEFT AND RIGHT, JACK TO RELEASE PRESSURE
LOWER CONTROL ARM BOLTS, LOOSEN/PREPARE TO INSTALL KIT
ADJUSTING REPAIR KIT, INSTALL
VEH. LEVEL - FRONT & REAR, RECHECK
MEASUREMENTS, CHECK
<NOTE: >
ADDL. TO OPER. NO. 6560 IS <FOR ONE TIME ONLY>
0______________________________________________________________________________________________________
0 40 6805 +INCLUDES:
TEST SHEET, COMPLETE/ EVALUATE
VEHICLE, PREPARE TO DRIVING CONDITION:
- FULL FUEL TANK OR COMPENSATE BY ADDING WEIGHT
- TIRE PRESSURE, CORRECT
40-X005
+ 40-XXX
-
- CUSTOMER LUGGAGE, R & R IF REQ.
VEHICLE LEVEL, MEASURE AT FRONT & REAR AXLE
0______________________________________________________________________________________________________
0 40 6930 +INCLUDES:
6931 FRONT WHEEL(S), R & R
6932 SHOCK ABSORBER(S), LOOSEN ON TOP / REINSTALL
SPRING(S), COMPRESS / REINSTALL (USING M.B. SPECIAL TOOL)
RUBBER SPACER RING, REPL.
FRONT VEHICLE LEVEL, RECHECK
HEADLAMPS, AIM/ADJ.
0______________________________________________________________________________________________________
0 40 6937 +INCLUDES:
6938 <107/123/124/126/129 MODELS: >
6939 WHEEL(S),R & R
SHOCK ABSORBER(S)/DAMPER STRUT(S), R & R
SPRING(S), COMPRESS / REINSTALL (USING M.B. SPECIAL TOOL)
RUBBER SPACER RING, REPL.
REAR VEHICLE LEVEL, RECHECK
HEADLAMPS, AIM/ADJ.
40-X006
+ 40-XXX
-
<140 MODEL: >
REAR SPRING(S), COMPRESS & RELEASE USING SPRING COMPRESSOR
SPRING LINK(S), D & C AT AXLE CARRIER
SPRING SPACER RING, REPL.
REAR VEH. LEVEL, RECHECK
HEADLAMPS, AIM
+AFTER INSPECTION:
SHOCK ABSORBER(S)/DAMPER STRUT(S), REPL.<(EXCEPT 140 MODEL)>
<VEHICLES WITH LEVEL CONTROL SYSTEM INCLUDE ADITIONALLY: >
LEVEL CONTROL FLUID LEVEL, CHECK / CORRECT
CONTROL ROD, D & C / ADJUST WITH CONTROL VALVE IN CENTER
RUN ENGINE AT MEDIUM RPM
REAR VEHICLE LEVEL, RECHECK WITH AND W/OUT LOAD
0______________________________________________________________________________________________________
40-X007
+ 40-XXX
-
40 7003 +INCLUDES:
7004 VEHICLE LEVEL, MEASURE AT REAR AXLE
HYDRAULIC OIL LEVEL IN RESERVOIR, CORRECT
VEHICLE LEVEL, MEASURE AT REAR AXLE WITH REQIRED LOAD
LEVEL VALVE CONTROL ROD, D & C AT VALVE
CONTROL VALVE LEVER, FIX TO CENTER POSITION
CONTROL ROD, ADJUST TO REQUIRED LENGTH
<OPER. NO. 7004 INCLUDES ADDITIONALLY: >
VEHICLE, PREPARE TO DRIVING CONDITION
- FULL FUEL TANK OR COMPENSATE BY ADDING WEIGHT
- TIRE PRESSURE, CORRECT
- CUSTOMER LUGGAGE, R & R IF NEC.
+AFTER INSPECTION:
CONTROL ROD, REPL.
+DOES NOT INCLUDE:
HEADLAMPS, AIM/ADJ.
0______________________________________________________________________________________________________
0 40 8052 +INCLUDES:
VEH. UNDERCARRIAGE, INSPECT FOR DAMAGE(S)
MEASURING DEVICE, C & D AS SPECIFIED
AXLE DIMENSIONS, CHECK ACCORDING TO TEST SHEET:
<107 MODEL: >
FRONT AXLE, V1 AND V2
REAR AXLE, H1 TO H5
40-X008
+ 40-XXX
-
<123 MODEL: >
FRONT AXLE, V1 TO V6
REAR AXLE, H1 TO H5
<124/129 201 MODELS: >
FRONT AXLE, V1 TO V9
REAR AXLE, H1 TO H10
<140 MODEL: >
FRONT TORSION BAR, LOOSEN AS NEC. / REINSTALL
FRONT AXLE, V1 TO V13
REAR AXLE, H1 TO H9
<202 MODEL: >
FRONT AXLE, V1 TO V9
REAR AXLE, H1 TO H9
+DOES NOT INCLUDE:
<ALL MODELS:>
SPRING/CAMBER/TIEROD/PULLING OR THRUST LINKS, R & R
0______________________________________________________________________________________________________
< JOBS IN GROUP 40 INCLUDE AS REQ.: >
TIRE PRESSURE, CORRECT WHEN WHEELS REMOVED
< JOBS IN GROUP 40 DO NOT INCLUDE OPERATION(S) FOR: >
ENGINE COMPARTMENT PANEL(S) - BOTTOM, R & R WHERE/WHEN REQ.
0______________________________________________________________________________________________________
0 40 1060 +INCLUDES:
BOLT(S), REMOVE
TORQUE TO SPECIFICATION
< NOTE: >
RECOMMENDED TIME - .1 HR PER WHEEL MAX.
0______________________________________________________________________________________________________
0 40 1450 +INCLUDES:
1580 WHEEL BOLTS, TORQUE TO SPECIFICATION
1590
0______________________________________________________________________________________________________
40-X001
+ 40-XXX
-
40 2055 +INCLUDES:
2060 BALANCING WEIGHTS, INSTALL
2070
+DOES NOT INCLUDE:
WHEEL(S), CLEAN
0______________________________________________________________________________________________________
0 40 2125 +INCLUDES:
2135 VEHICLE, LIFT UP / LOWER
2150 WHEEL BALANCER, SET UP FOR BALANCING
BALANCING WEIGHTS, INSTALL
0______________________________________________________________________________________________________
0 40 2300 +DOES NOT INCLUDE:
WHEEL(S) AND TIRE(S), R & R
0______________________________________________________________________________________________________
40-X002
+ 40-XXX
-
40 2350 +INCLUDES:
2351 WHEEL(S), CHECK FOR LEAKS
2352 TIRE VALVE(S), REPL.
2353
2354 +DOES NOT INCLUDE:
WHEEL(S), BALANCE
0______________________________________________________________________________________________________
0 40 2410 +INCLUDES:
2420 TIRE(S), REMOVE FROM RIM / INSTALL
2430 WHEEL(S) WITH TIRE, CHECK FOR LEAKS
2440 TIRE VALVE(S), REPL.
2450
2710 +DOES NOT INCLUDE:
2720 WHEEL(S), BALANCE
2730
2740
2750
0______________________________________________________________________________________________________
0 40 4840 +INCLUDES:
< 107/123 MODELS: >
STEERING IDLER ARM, R & R WITH TIE ROD & DRAG LINK CONNECTED
< 124/126/201 MODELS: >
40-X003
+ 40-XXX
-
STEERING IDLER ARM, R & R WITH TIE ROD & DRAG LINK CONNECTED
HEAT SHIELD, R & R WHERE REQ.
EXHAUST SYSTEM, R & R < (103 ENG.)>
FRAME DIAGONAL LINK, R & R < (124 CONV.)>
< 129 MODEL: >
STEERING IDLER ARM, R & R WITH TIE ROD & DRAG LINK CONNECTED
EXHAUST SYSTEM, R & R
< 140 MODEL: >
IDLER ARM, LOOSEN AT SUPPORT TUBE / ADJ. / REINSTALL
HEAT SHIELD, R & R
0______________________________________________________________________________________________________
0 40 6555 +INCLUDES:
6560 WHEEL ALIGNMENT EQUIPMENT, SET UP FOR MEASUREMENTS
PREPARE VEHICLE FOR NORMAL "READY TO DRIVE CONDITION":
TIRE PRESSURE, CORRECT
WHEEL RIMS, CHECK FOR DAMAGE
TIRES: CHECK WEAR, PROFILE DEPTH AND DAMAGE
VEHICLE UNDERCARRIAGE, CHECK FOR ACCIDENT DAMAGE
SHOCK ABSORBERS, CHECK FOR LEAKS
FRONT WHEEL BEARINGS/BALL JOINTS, CHECK FOR PLAY
IDLER ARM/BUSHINGS AND TIE ROD JOINTS, CKECK FOR PLAY
BOOT OVER TIE RODS, INSPECT FOR DAMAGE < (210 MODEL)>
VEHICLE LEVEL - FRONT & REAR, CHECK
BALL POINT POSITION, CHECK
STEERING, SECURE IN CENTER POSITION
REAR WHEEL CAMBER & TOE-IN , CHECK WHERE APPLICABLE
FRONT WHEEL CAMBER, CASTER & TOE-IN, CHECK
TRACK DIFFERENCE ANGLE, CHECK
MEASURED RESULTS, RECORD / EVALUATE
40-X004
+ 40-XXX
-
< OPER. NO. 6560 INCLUDES ADDITIONALLY: (FOR ADJUSTING) >
UNDERCARRIAGE COVER PANEL(S), R & R AS REQ.
FRONT WHEELS CAMBER/CASTER, ADJ.
FRONT AND REAR WHEEL TOE-IN, ADJUST
FINAL READINGS, RECORD
+DOES NOT INCLUDE:
HEADLAMPS, AIM/ADJ.
HYDR. LEVEL CONTROL VALVE - FRONT, ADJUST < (129 MODEL)>
CAMBER/CASTER ADJUSTMENT FOR (215 & 220)
0______________________________________________________________________________________________________
0 40 6716 +INCLUDES:
6717 VEHICLE-ALIGNMENT RACK, ON/ OFF
SPRINGS-FRONT LEFT AND RIGHT, JACK TO RELEASE PRESSURE
LOWER CONTROL ARM BOLTS, LOOSEN/PREPARE TO INSTALL KIT
ADJUSTING REPAIR KIT, INSTALL
VEH. LEVEL - FRONT & REAR, RECHECK
MEASUREMENTS, CHECK
< NOTE: >
ADDL. TO OPER. NO. 6560 IS < FOR ONE TIME ONLY>
0______________________________________________________________________________________________________
0 40 6805 +INCLUDES:
TEST SHEET, COMPLETE/ EVALUATE
VEHICLE, PREPARE TO DRIVING CONDITION:
- FULL FUEL TANK OR COMPENSATE BY ADDING WEIGHT
- TIRE PRESSURE, CORRECT
40-X005
+ 40-XXX
-
- CUSTOMER LUGGAGE, R & R IF REQ.
VEHICLE LEVEL, MEASURE AT FRONT & REAR AXLE
0______________________________________________________________________________________________________
0 40 6930 +INCLUDES:
6931 FRONT WHEEL(S), R & R
6932 SHOCK ABSORBER(S), LOOSEN ON TOP / REINSTALL
SPRING(S), COMPRESS / REINSTALL (USING M.B. SPECIAL TOOL)
RUBBER SPACER RING, REPL.
FRONT VEHICLE LEVEL, RECHECK
HEADLAMPS, AIM/ADJ.
0______________________________________________________________________________________________________
0 40 6937 +INCLUDES:
6938 < 107/123/124/126/129 MODELS: >
6939 WHEEL(S),R & R
SHOCK ABSORBER(S)/DAMPER STRUT(S), R & R
SPRING(S), COMPRESS / REINSTALL (USING M.B. SPECIAL TOOL)
RUBBER SPACER RING, REPL.
REAR VEHICLE LEVEL, RECHECK
HEADLAMPS, AIM/ADJ.
40-X006
+ 40-XXX
-
< 140 MODEL: >
REAR SPRING(S), COMPRESS & RELEASE USING SPRING COMPRESSOR
SPRING LINK(S), D & C AT AXLE CARRIER
SPRING SPACER RING, REPL.
REAR VEH. LEVEL, RECHECK
HEADLAMPS, AIM
+AFTER INSPECTION:
SHOCK ABSORBER(S)/DAMPER STRUT(S), REPL.< (EXCEPT 140 MODEL)>
< VEHICLES WITH LEVEL CONTROL SYSTEM INCLUDE ADITIONALLY: >
LEVEL CONTROL FLUID LEVEL, CHECK / CORRECT
CONTROL ROD, D & C / ADJUST WITH CONTROL VALVE IN CENTER
RUN ENGINE AT MEDIUM RPM
REAR VEHICLE LEVEL, RECHECK WITH AND W/OUT LOAD
0______________________________________________________________________________________________________
40-X007
+ 40-XXX
-
40 7003 +INCLUDES:
7004 VEHICLE LEVEL, MEASURE AT REAR AXLE
HYDRAULIC OIL LEVEL IN RESERVOIR, CORRECT
VEHICLE LEVEL, MEASURE AT REAR AXLE WITH REQIRED LOAD
LEVEL VALVE CONTROL ROD, D & C AT VALVE
CONTROL VALVE LEVER, FIX TO CENTER POSITION
CONTROL ROD, ADJUST TO REQUIRED LENGTH
< OPER. NO. 7004 INCLUDES ADDITIONALLY: >
VEHICLE, PREPARE TO DRIVING CONDITION
- FULL FUEL TANK OR COMPENSATE BY ADDING WEIGHT
- TIRE PRESSURE, CORRECT
- CUSTOMER LUGGAGE, R & R IF NEC.
+AFTER INSPECTION:
CONTROL ROD, REPL.
+DOES NOT INCLUDE:
HEADLAMPS, AIM/ADJ.
0______________________________________________________________________________________________________
0 40 8052 +INCLUDES:
VEH. UNDERCARRIAGE, INSPECT FOR DAMAGE(S)
MEASURING DEVICE, C & D AS SPECIFIED
AXLE DIMENSIONS, CHECK ACCORDING TO TEST SHEET:
< 107 MODEL: >
FRONT AXLE, V1 AND V2
REAR AXLE, H1 TO H5
40-X008
+ 40-XXX
-
< 123 MODEL: >
FRONT AXLE, V1 TO V6
REAR AXLE, H1 TO H5
< 124/129 201 MODELS: >
FRONT AXLE, V1 TO V9
REAR AXLE, H1 TO H10
< 140 MODEL: >
FRONT TORSION BAR, LOOSEN AS NEC. / REINSTALL
FRONT AXLE, V1 TO V13
REAR AXLE, H1 TO H9
< 202 MODEL: >
FRONT AXLE, V1 TO V9
REAR AXLE, H1 TO H9
+DOES NOT INCLUDE:
< ALL MODELS:>
SPRING/CAMBER/TIEROD/PULLING OR THRUST LINKS, R & R
0______________________________________________________________________________________________________