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*00-III
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GROUP 09 INDEX
---------------
DIAGRAM 1 TO 4 0000 961115
AIR CLEANER & MOUNTING 1010 940923
SUPERCHARGER 4701 960828
TURBOCHARGER 5910 971223
CHARGED AIR COOLER 6820 971121
TURBO WASTE GATE / OVERLOAD PROTECT. PARTS 6901 961104
AIR CLEANER AIR INLETS/OUTLETS 7200 971031
AIR COOLER/SUPERCHARGER AIR INLETS/OUTLETS 8670 971031
INCLUDED OPERATIONS AS REQUIRED
09- A EFF DATE: 11-01-03
+
AIR CLEANER & MOUNTING
----------------------
09-1010 AIR CLEANER - SINGLE, CLEAN / REPL. FILTER(S) IF REQ. .2 00
09-1020 AIR CLEANER - LEFT & RIGHT, CLEAN / REPL. FILTERS IF REQ. .0 N4
.3 A4/A9/B4/B9/94/97
.5 R2/T3
.6 R3
.7 M8
09-1030 AIR CLEANER, R & R .0 S5/S6
.3 G1/G2/G3/G4/J1/M1
M2/M3/M4/M5/M6/M7
M9/N1/N2/N3/N5/P1
P2/P4/P5/P6/P7/P8
P9/Q2/Q4/R1/R2/S1
S2/S3/S4/T1/T2/T3
T4/T5/U1/U2/U3/U4
.6 R3
.7 M8/N4
.8 Q1/Q3
09-005 EFF DATE: 11-01-03
+ 09-TTT
-
09-1050 * AIR CLEANER, COMPLETE, REPL. .2 C0/10/30/50
E1/E2/E5/71/72/73
.3 H0/25/40
A1/A2/A3/A7/A8/B1
B2/B3/B7/B8/E3/E4
E6/E7/E8/E9/F1/F2
G3/G4/P0/Q2/Q4/S1
S2/S4/S5/S6/62/63
64/65/67/68/74/75
78/79/81/82/83/84
85/86/87/88/89/91
92/93/95/96/98
.4 20
A5/G1/G2/R2/T3
.5 R1/U1/U2/U3/U4/61
.6 J1/M1/M2/M3/M4/M5
M6/M7/M9/N1/N2/N3
N4/N5/T1/T2/T4/T5
.7 M8
.8 Q1/R3
.9 Q3
09-1070 * AIR CLEANER SUPPORT BRACKET, REPL. .5 35/36/37/56
09-1450 * AIR CLEANER, COMPLETE - L/SIDE, REPL. .3 A4/A9/B4/B9/94/97
09-1550 * AIR CLEANER, COMPLETE - R/SIDE, REPL. .3 A4/A9/B4/B9/94/97
09-006 EFF DATE: 11-01-03
+ 09-TTT
-
09-3610 * AIR CLEANER RUBBER MOUNTS - ALL, REPL. .0 S5/S6
.1 A5
.2 C0/10
P5/Q1/Q3/22/23/41
47/51/52/53/54/55
61/62/63/64/65/71
72/73
.3 G0/H0/25/80/90
A1/A2/A3/A4/A7/A8
A9/B1/B2/B3/B4/B7
B8/B9/E3/E4/E5/E6
E7/E8/E9/F1/F2/31
32/33/34/44/45/46
74/75
.4 U1/U2/U3/U4/21/35
36/37/56
.5 J1/M1/M2/M3/M4/M5
M6/M7/M8/M9/N1/N2
N3/N4/N5/R1/R2/S1
S2/S3/S4/T1/T2/T3
T4
.6 P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4
09-007 EFF DATE: 11-01-03
+ 09-TTT
-
SUPERCHARGER
------------
09-4701 SUPERCHARGER, INSPECT / DETERM. CONDITION .0 C7/G1/G2/G4/P5/Q1
.0 Q3
09-4705 * SUPERCHARGER, R & R .0 G4/P3
1.1 G1/G2
1.4 C7/P5
2.4 Q1
2.5 Q3
3.5 T3
3.8 R2
09-4708 SUPERCHARGER - (WITH ENG. REMOVED), R & R .0 G4/P3
.2 C7/G1/G2/P5
.9 Q1/Q3
2.2 R2/T3
09-4712 * SUPERCHARGER - (REMOVED), REPLACE .0 P3
.2 G4
.3 C7/G1/G2/P5/Q1/Q3
.5 R2
.5 T3
09-4781 SUPERCHARGER ELETRO-MAGNETIC CLUTCH, INSPECT / ADJ. .0 C7/G4
.3 G1/G2
09-4786 ELECTRO-MAGNETIC CLUTCH - (SUPERCHARGER REMOVED), REPL. .0 G4
.4 C7/G1/G2/P5/Q1/Q3
09-008 EFF DATE: 11-01-03
+ 09-TTT
-
09-4792 SUPERCHARGER ACTUATOR, R & R / REPL. IF REQ. .0 P3
.3 C7/G1/G2/P5/Q3
2.8 Q1
4.3 R2/T3
09-4801 COMPRESSOR MOUNTING BRACKET, R & R/REPL. 3.0 C7/G1/G2/P5/Q1/Q3
09-4802 COMPRESSOR MOUNTING BRACKET, R & R/REPL. 1.3 C7/G1/G2
(COMPRESSOR REMOVED)
TURBOCHARGER
------------
09-5910 * TURBOCHARGER, TEST (BOOST PRESSURE) / DETERMINE CONDITION .3 35/36/37/56
.4 A5/E5/46/57/78/79
81/86/87
09-5920 * TURBOCHARGED ENGINE OVERLOAD PROTECTION-CHECK, PERFORM .0 E5
.3 A5/35/36/37/46/56
57/78/79/81/86/87
09-6020 * TURBOCHARGER, R & R 1.8 35/36/37/56/86
2.0 78/79
2.2 A5/C3
2.3 46
3.0 57
3.3 E5/81/87
09-6027 TURBOCHARGER - (ENGINE REMOVED), R & R .6 56/57/78/79/81/86
87
.8 A5/46
1.2 E5
09-009 EFF DATE: 11-01-03
+ 09-TTT
-
09-6043 * TURBOCHARGER - (REMOVED), EXCHANGE .2 A5/46/57/78/79/81
86/87
.3 E5
.4 R3
.5 35/36/37/56
09-6063 * TURBOCHARGER - (REMOVED), D & A / INSPECT / DETERM. COND. .3 57/81/87
09-6421 TURBOCHARGER - LEFT (ENGINE REMOVED), R & R 2.5 M8/R3
09-6621 TURBOCHARGER - RIGHT (ENGINE REMOVED), R & R 2.7 M8/R3
09-6684 DECELERATION AIR VALVE-LFT. TURBO CHARGER, REPLACE 1.1 R3
09-6686 DECELERATION AIR VALVE-RT. TURBO CHARGER, REPLACE 1.1 R3
09-6688 DECELERATION AIR VALVE-(BOTH) TURBO CHARGER, REPLACE 1.8 R3
09-6790 CHARGE AIR COOLER - LEFT, R & R 1.5 M8
1.6 R3
09-6795 CHARGE AIR COOLER - RIGHT, R & R 1.6 M8/R3
09-6800 CHARGE AIR COOLER - BOTH, R & R 2.0 M8/R3
09-010 EFF DATE: 11-01-03
+ 09-TTT
-
09-6810 CHARGED AIR COOLER, R & R 1.3 C7
1.5 P5
1.7 Q1
1.8 G1/G2/Q3
3.5 T3
3.8 R2
09-6817 CHARGED AIR COOLER - (RADIATOR REMOVED), R & R 2.7 T3
2.9 R2
CHARGED AIR COOLER
------------------
09-6820 * CHARGED AIR COOLER, REPL. 1.3 C7/E5
1.6 P5
1.8 Q1
2.0 G1/G2
4.2 T3
4.3 R2
09-6827 CHARGED AIR COOLER - (RADIATOR REMOVED), REPL. .1 P5/Q1/Q3
3.5 R2/T3
09-6841 ADDITIONAL TO CHARGED AIR COOLER R & R,VEHICLES WITH AC .3 C7/G1/G2
09-011 EFF DATE: 11-01-03
+ 09-TTT
-
TURBO WASTE GATE / OVERLOAD PROTECT. PARTS
------------------------------------------
09-6901 TURBOCHARGER WASTEGATE HOSE, REPL. .1 A5/35/36/37/46/56
57/78/79/81/86/87
09-6910 ENGINE OVERLOAD PROTECTION SWITCH, REPL. .2 A5/46/57/78/79/81
(AFTER ENGINE OVERLOAD PROTECTION CHECK) 86/87
09-6911 TURBOCHARGER WASTEGATE, REPL. .2 35/36/37/56
(AFTER TEST)
09-6912 SWITCHOVER VALVE - ENGINE OVERLOAD PROTECTION SYST., REPL. .2 A5/35/36/37/46/56
(AFTER ENGINE OVERLOAD PROTECTION CHECK) 57/78/79/81/86/87
09-6925 CIRCULATION PUMP - LOW TEMPERATURE WATER CIRCUIT, R & R 1.1 M8/R2/T3
2.5 R3
09-6935 COOLER - LOW TEMPERATURE WATER CIRCUIT, R & R 1.4 T3
2.6 R2
2.8 R3
2.9 M8
09-6945 COOLANT - LOW TEMP. WATER CIRCUIT (WORK ON SYSTEM), DRAIN .3 M8
09-6946 LOW TEMP. WATER CIRCUIT - WORK ON SYSTEM, FILL/BLEED AIR .7 M8
09-012 EFF DATE: 11-01-03
+ 09-TTT
-
AIR CLEANER AIR INLETS/OUTLETS
------------------------------
09-7200 AIR CLEANER INTAKE HOSE - ONE (OR ONE SIDE), REPL. .0 N0
.0 C6/T0
.1 E0/H0/20/25/30/50
60/70/80
A1/A2/A3/A5/A7/A8
B1/B2/B3/B7/B8/C2
C3/C5/F1/F2/11/12
13/14/41/42/43/44
45/47/91/92/93/95
96/98
.2 Q1/Q3/S1
.3 G1/G2/P0/Q2/Q4/S2
S3/S4/S5/S6/46
09-7210 AIR CLEANER INTAKE HOSE - SECOND SIDE, REPL. .0 N0
.0 C5/C6
.1 A2/A3/A7/A8/B3/B7
B8/E3/E4/E6/E7/E8
E9/F1/F2/15/54/55
67/68/72/73/92/93
96/98
.2 G3
09-7400 AIR HOSE - FROM AIR CLEANER TO TURBO, REPL. .1 46
.2 A5/57/78/79/81/86
87
.3 R2
.4 35/36/37/56
09-7410 AIR CLEANER OUTLET HOSE - ONE (OR ONE SIDE), REPL. .0 C7
.1 A4/A9/B4/B9/94/97
.3 G1/G2
09-013 EFF DATE: 11-01-03
+ 09-TTT
-
09-7470 AIR CLEANER OUTLET HOSES - FOR MULTIPLE INT. PORTS, REPL. .3 42/43/61/86
09-7610 AIR DUCT FOR INTERCOOLER, - STATE LOCATION - REPL. .0 E5
- .4 Q1/Q3
.6 P5
09-7640 HOSE - BOOST AIR (BEHIND INTERCOOLER), REPLACE .5 Q1
.6 P5/Q3
09-8200 AIR CLEANER INTAKE DUCT - ONE (OR ONE SIDE), REPL. .0 M4/M8/S5/S6
.1 25/60
11/12/13/14/82/83
84/85/88/89
.2 A0/B0/C0/E0/H0/30
40/90
F1/F2/G1/G2/G3/N1
N2/N3/N4/N5/R0/15
51/52/53/54/55/56
71/72/73/74/75
.3 J1/M1/M2/M3/M5/M6
M7/M9/P0/Q0/S1/S2
S3/S4/U0/57/78/79
81/86/87
09-8210 AIR CLEANER INTAKE DUCT - SECOND SIDE, REPL. .0 C5/C6/E4
.2 A2/A3/A4/A7/A8/A9
B3/B4/B7/B8/B9/E3
E6/E7/E8/E9/F1/F2
G3/15/54/55/72/73
92/93/94/96/97/98
.3 M0
N1/N2/N3/N4/N5
09-014 EFF DATE: 11-01-03
+ 09-TTT
-
09-8621 CHARGE AIR DUCT - LEFT BEFORE INTERCOOLER, R & R .9 M8
09-8622 CHARGE AIR DUCT - RIGHT BEFORE INTERCOOLER, R & R .9 M8
09-8623 CHARGE AIR DUCT - BOTH BEFORE INTERCOOLER, R & R 1.3 M8
AIR COOLER/SUPERCHARGER AIR INLETS/OUTLETS
------------------------------------------
09-8670 AIR COOLER INLET PIPE, REPL. .4 C7/G1/G2/Q3
.6 Q1
.7 P5
09-8680 * BOOST AIR DUCT - BEHIND INTERCOOLER, REPLACE .4 C7/Q1/Q3
.5 P5
.6 G1/G2
1.1 M8
09-8810 SUPERCHARGER INTAKE/CHARGED AIR HOSE, ONE - SPECIFY, REPL. .3 C7/G1/G2/P5/Q1/Q3
09-8821 SUPERCHARGER INLET PIPING, R & R / REPL. IF REQ. .0 R2
1.0 C7/G1/G2/P5/Q1/Q3
09-8831 SUPERCHARGER OUTLET PIPING, R & R / REPL. IF REQ. .0 R2
.5 C7/G1/G2/P5/Q1/Q3
09-015 EFF DATE: 11-01-03
+ 09-XXX
-
09 0000 < JOBS IN GROUP 09 DO NOT INCLUDE OPERATION(S) FOR: >
ENGINE COMPARTMENT PANEL(S) - BOTTOM, R & R WHERE/WHEN REQ.
0______________________________________________________________________________________________________
0 09 1050 +INCLUDES:
+AFTER INSPECTION:
AIR CLEANER RUBBER MOUNTS, REPL. IF REQ.
AIR CLEANER HOSES/RUBBER BOOT, REPL. IF REQ.
AIR CLEANER SEAL (WHERE APPLICABLE), REPL. IF REQ.
0______________________________________________________________________________________________________
0 09 1070 +INCLUDES:
AIR CLEANER, R & R
OIL SUPPLY LINE, R & R AT TURBO / REPL. GASKET
OIL SUPPLY LINE, LOOSEN / REINSTALL AT OIL FILTER HOUSING
RUBBER MOUNTS, TRANSFER / REPL. IF REQ.
RUN ENGINE, CHECK FOR LEAKS AT OIL SUPPLY LINE
0______________________________________________________________________________________________________
0 09 1450 +INCLUDES:
1550 AIR INTAKE TEMP./AIR MASS SENSOR, TRANSFER
0______________________________________________________________________________________________________
09-X001
+ 09-XXX
-
09 3610 +INCLUDES:
AIR CLEANER, R & R
AIR CLEANER HOSE/RUBBER BOOT, REPL. IF REQ.
0______________________________________________________________________________________________________
0 09 4705 +INCLUDES:
AIR CLEANER - COMPLETE, R & R
<M271 ENGINE INCLUDES >
GROUND CABLE - DISCONNECT AND CONNECT
AIR FILTER HOUSING - REMOVE AND INSTALL
INTAKE PIPE, REMOVE AND INSTALL
0______________________________________________________________________________________________________
0 09 4712 +INCLUDES:
AIR DUCTS, R & R FOR TRANSFER
0______________________________________________________________________________________________________
0 09 5910 +INCLUDES:
TEST GAUGE, C & D
BOOST PRESSURE, CHECK AT INTAKE MANIFOLD / SWITCH-OVER VALVE
- AND ANEROID COMPENSATOR(ALDA)
0______________________________________________________________________________________________________
09-X002
+ 09-XXX
-
09 5920 +INCLUDES:
SWITCH-OVER VALVE, CHECK FUNCTION
OVERLOAD PROTECTION SWITCH, CHECK FUNCTION
0______________________________________________________________________________________________________
0 09 6020 +INCLUDES:
CHARGED AIR PIPE, R & R
AIR CLEANER/BRACKET, R & R
OIL FEED LINE AT TURBO, D & C / REPL. GASKET
HEAT SHIELD/PARTITION, R & R
EXHAUST PIPE, D & C
EXHAUST PIPE BRACKET ON TRANSM., LOOSEN / REINSTALL
TRAP OXYDIZER, R & R WHERE APPLICABLE <(603 ENG.)>
TURBO, INSPECT AND CLEAN WITHOUT DISASSEMBLING
0______________________________________________________________________________________________________
0 09 6043 +INCLUDES:
FLANGE WITH CORRUGATED METAL TUBING ON TURBOCHARGER, D & C
OIL RETURN LINE, D & C / REPL. GASKET
0______________________________________________________________________________________________________
0 09 6063 +INCLUDES:
S.I. 09/7A, FEBR. 1989 - WORK INSTRUCTION 9.1 TO 9.7
0______________________________________________________________________________________________________
09-X003
+ 09-XXX
-
09 6820 +INCLUDES:
AIR COOLER, R & R
<606 ENG. INCLUDES ADDITIONALLY: >
FRONT BUMPER, R & R
A/C CONDENSOR, LOOSEN AS NEC. / REINSTALL
0______________________________________________________________________________________________________
0 09 8680 +INCLUDES:
COOLING FAN SHROUD, R & R (202,170)
AIR INTAKE DUCT, R & R (202,170)
AIR INTAKE DUCT, DISASSEMBLE AND ASSEMBLE (202,170)
0______________________________________________________________________________________________________