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03 |
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*00-III
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GROUP 03 INDEX
---------------
DIAGRAM 1 TO 2 0000 990803
TDC PICK-UP, CHECK / ADJ. / REPL. 1100 940922
CRANKSHAFT PULLEY WITH VIBRATION DAMPER 1280 951218
CRANKSHAFT BELT PULLEY 1320 931203
CRANKSHAFT VIBRATION DAMPER AND HUB 1630 960715
CRANKSHAFT OIL SEALS - FRONT / REAR 3000 920107
CRANKSHAFT AND BEARINGS 4351 970508
MAIN BEARING BORES, MEASURE 4700 940407
ENGINE BALANCING SHAFT 4731 990803
CONNECTING ROD BORES, MEASURE 6401 940407
PISTONS & PISTON RINGS 7021 930129
CRANKSHAFT FLYWHEEL (MAN. TRANSM.) 8001 971030
CRANKSHAFT DRIVEN PLATE (AUTOM. TRANSM.) 8221 971103
RING GEAR - ON FLYWHEEL/DRIVEN PLATE 8312 971103
CRANKSHAFT REAR PILOT BEARING 8400 910108
INCLUDED OPERATIONS AS REQUIRED
03- A EFF DATE: 11-01-03
+ 03-D01
+ 03-D02
+ 03-TTT
-
TDC PICK-UP, CHECK / ADJ. / REPL.
-----------
03-1100 * TDC PICK-UP ADJUSTMENT, CHECK .0 E1
.5 45/61/74/75
.6 26/27/82/83/84/85
88/91/92
.7 A5/57/78/79
.8 42/43/46/81/86/87
1.1 10
51/52/53/54/55/71
72/73
1.3 41/47
03-1105 TDC PICK-UP ADJUSTMENT - (CYL. HEAD REMOVED), CHECK .3 25/50
A5/42/43/45/46/61
74/75/78/79/81/82
83/84/85/86/87/88
91/92
.4 10
41/47/71/72/73
.5 E0
F1
03-1122 TDC PICK-UP, ADJUST (AFTER CHECK) .2 10/25/40/50/70
A5/81/82/83/84/85
87/88
.3 61/86/91/92
03-003 EFF DATE: 11-01-03
+ 03-TTT
-
03-1140 * TDC PICK-UP, REPL. .4 42/43/46
.5 20/30
41/47
.7 10/50
A5/45
.8 70
26/27/44/61/81/82
83/84/85/86/87/88
91/92
CRANKSHAFT PULLEY WITH VIBRATION DAMPER
---------------------------------------
03-1280 * CRANKSHAFT PULLEY WITH DAMPER, R & R / REPL. .7 R1/U1/U4
.8 Q1/T1/T4
1.0 E6/E7/E8/E9/F1/J1
M1/M2/M3/M5/M6/M7
M9/N3/S1/S2/S3/S4
S5/S6
1.1 C1/C4/H1/H3/N1/N5
U2/U3
1.2 C5/E4/F2/G3/P1/P2
P3/P4/P6/P7/P8/P9
Q2/Q4
1.3 C7/G1/G2/G4/H2/H4
H5/H6/R3/T2/T5/98
1.4 C6/M4/M8
1.7 B1/B2/T3
1.8 R2
2.0 N2/N4
2.1 P5/Q3
2.5 E1/E5
2.7 E2
03-004 EFF DATE: 11-01-03
+ 03-TTT
-
03-1282 * CRANK PULLEY WITH DAMPER - (RADIATOR REMOVED), R & R / REPL. .0 B1/B2/C5/C6/H1/H2
.0 H3/H4/H5/H6/S1/S2
.0 S3/S4/S5
.3 E4/E6/E7/E8/E9/F1
F2/P0/Q0/R1/U1/U2
U3/U4
.5 J1/M1/M2/M3/M4/M5
M6/M7/M8/M9/N1/N2
N3/N4/N5/R3/98
.6 C1/C4/T3
.7 G0
R2
.8 C7
.9 E1
1.1 E2
03-1284 * CRANK PULLEY WITH DAMPER - (ENG. REMOVED), R & R / REPL. .3 H0
B1/B2/C5/C6/E4/E6
E7/E8/E9/F1/F2/J1
M1/M2/M3/M4/M5/M6
M7/M8/M9/N1/N2/N3
N4/N5/P1/P2/P3/P4
P5/P6/P7/P8/P9/Q1
Q2/Q3/Q4/R1/R2/R3
S1/S2/S3/S4/S5/S6
T1/T2/T3/T4/T5/U1
U2/U3/U4/98
.5 G0
.7 E1
.9 E2
03-005 EFF DATE: 11-01-03
+ 03-TTT
-
CRANKSHAFT BELT PULLEY
----------------------
03-1320 * CRANKSHAFT PULLEY, REPL. .3 C7
.5 C1/C4
.6 86
.7 61
.8 A4/A9/B4/B9/C2/C3
E3/E5/41/42/43/44
47/81/87/94/97
1.0 20/25/30
A1/A2/A3/A5/A7/A8
B1/B2/B3/B7/B8/45
46/56/62/63/64/65
67/68/82/83/84/85
88/89/91/92/93/95
96
1.1 57/74/75/78/79
1.6 51/52/53/54/55/71
72/73
2.3 10
03-1322 * CRANKSHAFT PULLEY - (RADIATOR REMOVED), REPL. .3 A0/B0/40
E3/57/74/75/78/79
91/92/93/94/95/96
97
.4 25/60/80
.7 C2/C3/51/52/53/54
55/71/72/73
.9 10
03-1324 * CRANKSHAFT PULLEY - (ENGINE REMOVED), REPL. .3 A0/B0/25/40/60/80
C1/C2/C3/C4/C7/E3
57/74/75/78/79/91
92/93/94/95/96/97
.5 51/52/53/54/55/56
.6 10
71/72/73
03-006 EFF DATE: 11-01-03
+ 03-TTT
-
CRANKSHAFT VIBRATION DAMPER AND HUB
-----------------------------------
03-1630 * CRANKSHAFT VIBRATION DAMPER, R & R / REPL. IF REQ. .8 61
1.0 20/30
A4/A9/B4/B9/56/91
94/97
1.1 A1/A5/B1/B2/C1/C4
62/63/64/65/82/83
84/85/86/88/89/95
1.2 25/40
74/75
1.3 A2/A3/A7/A8/B3/B7
B8/C7/E3/E5/92/93
96
1.6 81/87
1.7 51/52/53/54/55/57
71/72/73/78/79
2.3 10
2.6 C2/C3
2.8 67/68
03-1631 * CRANKSHAFT VIBRATION DAMPER - (RADIATOR REMOVED),R & R/REPL. .6 A0/B0/25/80
C1/C4/E3/E5/43/45
46/56/57/62/63/64
65/74/75/78/79/91
92/93/94/95/96/97
.7 61
.8 10
C7/41/44/47/51/52
53/54/55/71/72/73
1.1 C2/C3
1.3 67/68
03-007 EFF DATE: 11-01-03
+ 03-TTT
-
03-1632 * CRANKSHAFT VIBRATION DAMPER - (ENG. REMOVED), R & R / REPL. .5 A0/B0/25/80
E3/E5/57/62/63/64
65/74/75/78/79/91
92/93/94/95/96/97
.6 43/45/46/56/61
.7 C1/C4/C7
.8 15/41/44/47/51/52
53/54/55/71/72/73
.9 C2/C3
1.2 67/68
03-1803 * ADDITIONAL TO HARMONIC BALANCER REMOVAL,PERFORM .2 C1/C2/C3/C4/C7
(VEHICLES WITH A/C)
03-1931 * CRANKSHAFT HUB - (VIBRATION DAMPER REMOVED), R & R / REPL. .4 70
26/27/45/61/62/63
64/65/67/68/82/83
84/85/88/89/91/95
.5 A5/51/52/53/54/55
57/81/87
.8 10
.9 A1/A2/A3/A7/A8/B1
B2/B3/B7/B8/92/93
96
03-008 EFF DATE: 11-01-03
+ 03-TTT
-
CRANKSHAFT OIL SEALS - FRONT / REAR
--------------------
03-009 EFF DATE: 11-01-03
+ 03-TTT
-
03-3000 * CRANKSHAFT OIL SEAL - FRONT, REPL. .0 C6/E5
(SEE ALSO 03-1803,3300,3303) - VEH. WITH AUTOM. TRANSM. .7 T1/T4/U1/U4
.8 R1
1.0 E6/E7/E8/E9/F1/J1
M1/M2/M3/M5/M6/M7
M9/Q1/S1/S2/S3/S4
S5/S6
1.1 C1/C4/H1/H3/H4/N1
N3/N5
1.2 C5/E4/F2/G3/P1/P2
P3/P4/P6/P7/P8/P9
Q2/Q4/T2/T5
1.3 C7/G1/G2/G4/H2/H5
H6/R3/U2/U3/91/98
1.5 M4/M8
1.7 A4/A9/B4/B9/E3/T3
94/95/97
1.8 R2/42/61
1.9 A5/43
2.0 N2/N4/P5
2.1 26/27/62/63/64/65
81/82/83/84/85/86
87/88/89
2.2 A1/B1/B2/41/47
2.3 Q3
2.4 31/57/74/75/78/79
2.5 A2/A3/A7/A8/B3/B7
B8/E1/92/93/96
2.6 C2/C3/44/46
2.7 E2
2.8 45
2.9 21
3.0 22/23/32/33/34
3.6 10
3.8 35/36/37/56
3.9 51/52/53/54/55/71
72/73
4.3 67/68
03-010 EFF DATE: 11-01-03
+ 03-TTT
-
03-3002 * CRANKSHAFT OIL SEAL, FRONT - (RADIATOR REMOVED), REPL. .0 H0
(SEE ALSO 03-3303) .0 C5/C6/E4/E6/E7/E8
.0 E9/F1/F2
.4 R1/U1/U2/U3/U4
.5 Q2
.6 J1/M1/M2/M3/M4/M5
M6/M7/M8/M9/N1/N2
N3/N4/N5/P1/P2/P3
P4/P6/P7/P8/P9/R3
S1/S2/S3/S4/S5/S6
.7 C1/C4/G1/G2/G3/G4
R2/T3/98
.8 C7/P5/Q1/Q3/61
.9 E1/E5/91
1.0 A4/A9/B4/B9/42/62
63/64/65/89
1.1 C2/C3/E2/43
1.2 26/27/74/75/81/82
83/84/85/86/87/88
1.3 41/44/45/46/47/94
95/97
1.4 A5
1.5 57/78/79
1.8 A1/A2/A3/A7/A8/B1
B2/B3/B7/B8
2.0 10
2.1 E3/92/93/96
2.6 51/52/53/54/55/71
72/73
2.7 67/68
2.8 56
03-3013 * CRANKSHAFT OIL SEAL, FRONT - (OIL SEAL EXPOSED), REPL. .2 00
03-011 EFF DATE: 11-01-03
+ 03-TTT
-
03-3063 * CRANKSHAFT OIL SEAL, REAR - (OIL SEAL EXPOSED), REPL. .0 C5/C6/M4
.2 E0
F1/F2
.3 A0/B0/G0/H0/10/40
50/60/70/80/90
C1/C2/C3/C4/C7/J1
M1/M2/M3/M5/M6/M7
M9/N1/N2/N4/N5/P1
P2/P3/P4/P5/P6/P7
P8/P9/Q2/Q4/S1/S2
S3/S4/S5/S6
.6 M8/R3
.7 N3/R1/R2
.8 T1/T2/T3/T4/T5
03-3300 ADDL. TO CRANSHAFT OIL SEAL-VEHICLES WITH AUTO.TRANSMISSION .0 E1
.2 C1/C2/C3/C4/C7/G1
G2/P1/P2/P3/P4/P5
P6/P7/P8/P9/Q1/Q2
Q3/Q4
.3 21/31/41/42/43/44
45/47/82/83
03-3303 ADDITIONAL TO CRANKSHAFT OIL SEAL - VEHICLES WITH A/C .2 C1/C2/C3/C4/C7
03-4221 * CRANKSHAFT, R & R / REPL. FRONT AND REAR OIL SEAL 5.4 21/31
(ENGINE REMOVED - TRANSM. DISCONNECTED) 6.0 32/33/34
7.0 22/23/35/36/37/56
03-012 EFF DATE: 11-01-03
+ 03-TTT
-
03-4291 CRANKSHAFT - (ENGINE REMOVED, OUTPUT EXPOSED), REPLACE .0 P6/R2/T3/U1/U2/U3
.0 U4
6.4 Q1
7.3 T1/T4
8.2 R1/T2/T5
16.4 R3
03-4341 CRANKSHAFT AND/OR MAIN AND CONN. ROD BEARINGS, REPL. .0 G0
(ENGINE REMOVED - TRANSM. DISCONNECTED) .0 M4/M5/R2/S1/S2/S3
.0 S4/S5/S6/T1/T2/T3
.0 U1/U2/U3/U4
7.4 P5/Q1/Q3
8.2 R1
16.1 M8
16.4 R3
03-013 EFF DATE: 11-01-03
+ 03-TTT
-
CRANKSHAFT AND BEARINGS
-----------------------
03-4351 * CRANKSHAFT AND/OR MAIN AND CONN. ROD BEARINGS, REPL. .0 G0/H0/N0
(ENGINE REM./TRANSM. DISCONNECTED - W/OUT PISTON REMOVAL) .0 C5/E4/E5/E6/E7/E8
.0 E9/J1/M1/M2/M3/M4
.0 M5/M6/M7/M9/S4/S5
.0 S6/U0
6.8 61
7.6 42/43/46
8.0 21/31
8.3 41/44/47
8.5 45/62/63/64/65/74
75/82/83/84/85/88
89
8.6 32/33/34
8.8 A1/B1/B2/E1/E2/91
95
9.1 C1/C4
9.4 35/36/37/56
9.5 C2/C3
9.8 25
10.5 A5/22/23/57/78/79
81/86/87
12.4 10
51/52/53/54/55/71
12.7 72/73
14.4 A4/A9/B4/B9/94/97
15.7 A2/A3/A7/A8/67/68
92/93
16.1 M8
16.7 B3/B7/B8/E3/96
03-014 EFF DATE: 11-01-03
+ 03-TTT
-
MAIN BEARING BORES, MEASURE
------------------
03-4700 ENGINE MAIN BEARING BORES - (CRANKSHAFT REMOVED), MEASURE .0 J0/N0
.0 C6/M1/M2/M3/M4/M5
.0 M6/M7/M8/M9/R1/R2
.0 R3
.5 C1/C4/C7/G1/G2/P5
Q1/Q3
.6 30/40
P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4/S1/S2
S3/S4/S5/S6/U0/56
.7 25/80
A1/A5/B1/B2/C2/C3
C5/E1/E2/E5/E6/E7
E8/E9/G3/G4/H1/H3
T1/T2/T3/T4/T5/57
61/62/63/64/65/74
75/78/79/91/95
.8 10
A2/A3/A7/A8/B3/B7
B8/E3/E4/F1/F2/H2
H4/H5/H6/22/23/51
52/53/54/55/67/68
71/72/73/92/93/96
98
1.0 A4/A9/B4/B9/94/97
- .0 U1/U4
03-015 EFF DATE: 11-01-03
+ 03-TTT
-
ENGINE BALANCING SHAFT
----------------------
03-4731 ENG. BALANCING SHAFT, R & R/REPL. AS REQUIRED .0 G3/G4/H3/U1/U4
(ENGINE REMOVED) 6.3 C5/E6/E9/H1/H2/P1
P2/P3/P4/P6/P7/P8
P9/Q2/Q4/S1/S4/T1
T4
7.1 E7/E8
03-6111 CONNECTING ROD - ALL (CONNECTING RODS REMOVED), MEASURE .0 J1/M1/M2/M3/M4/M5
.0 M6/M7/M8/M9/U0
CONNECTING ROD BORES, MEASURE
--------------------
03-6401 ENGINE ROD BEARING BORES - (ROD BORES EXPOSED), MEASURE .0 N0
.0 C6/R1/R2/R3/U0
.5 40
C1/C4/C7/G1/G2/21
31
.7 25/80
A1/A5/B1/B2/C2/C3
C5/E1/E2/E5/E6/E7
E8/E9/G3/G4/H1/H2
H3/H4/H5/H6/P0/Q0
S1/S2/S3/S4/S5/S6
T1/T4/22/23/32/33
34/35/36/37/56/57
61/62/63/64/65/74
75/78/79/91/95
.9 A2/A3/A7/A8/B3/B7
B8/E3/E4/F1/F2/T2
T3/T5/67/68/92/93
96/98
1.0 10
51/52/53/54/55/71
72/73
1.3 A4/A9/B4/B9/94/97
03-016 EFF DATE: 11-01-03
+ 03-TTT
-
PISTONS & PISTON RINGS
----------------------
03-7021 ENGINE PISTONS, ALL R & R .0 A0/B0/C0/E0/G0/H0
(CYLINDER HEAD(S) REMOVED) .0 M0/N0/10/20/25/30
.0 40/50/60/70/80/90
.0 F0/R2/T3/T4/T5/U3
.0 U4
5.5 T1/U1
6.2 T2/U2
9.1 R1
03-7022 ENGINE PISTONS - ALL ON L/SIDE CYLINDERS, R & R .0 01
(CYLINDER HEAD REMOVED)
03-7023 ENGINE PISTONS - ALL ON R/SIDE CYLINDERS, R & R .0 01
(CYLINDER HEAD REMOVED)
03-017 EFF DATE: 11-01-03
+ 03-TTT
-
03-7061 * ENGINE PISTONS - ON ALL CYLINDERS, R & R / REPL. .0 N0
(ENGINE & CYLINDER HEAD(S) REMOVED) .0 C6/J1/M4/M6/M7/M8
.0 M9/R2/U0
2.6 P5/Q1
3.8 C1/C4/C7/G1/G2/Q3
41/42/44/47
4.1 R3
4.4 43/86
4.5 C5
4.8 46
4.9 R1
5.2 A1/A5/B1/B2/C2/C3
E1/E2/E5/E6/E7/E8
E9/G3/G4/H1/H3/P1
P2/P3/P4/P6/P7/P8
P9/Q2/Q4/S1/S4/T1
T4/26/27/45/61/62
63/64/65/81/82/83
84/85/87/88/89/91
95
5.4 57/74/75/78/79
5.6 A2/A3/A7/A8/B3/B7
B8/E3/E4/F1/F2/H2
H4/H5/H6/M1/M2/M3
M5/S2/S3/S5/S6/T2
T5/67/68/92/93/96
98
5.9 T3/22/23
6.7 10
51/52/53/54/55/71
72/73
7.3 A4/A9/B4/B9/94/97
03-018 EFF DATE: 11-01-03
+ 03-TTT
-
03-7062 * ENGINE PISTONS - ALL ON L/SIDE CYLINDERS, R & R / REPL. .0 N0
(ENGINE & CYLINDER HEAD REMOVED) .0 C6/H1/H3/J1/M1/M2
.0 M3/M4/M5/M6/M7/M8
.0 M9/R2/U0
2.7 R3
3.3 C5/E6/E7/E8/E9/P1
P2/P3/P4/P6/P7/P8
P9/Q2/Q4/S1/S4/T1
T4
3.6 G3/G4
3.8 A2/A3/A7/A8/B3/B7
B8/E3/E4/F1/F2/H2
H4/H5/H6/S2/S3/S5
S6/T2/T5/67/68/92
93/96/98
4.0 R1/T3
4.7 11/12/15/51/52/53
54/55/71
5.0 A4/A9/B4/B9/72/73
94/97
03-019 EFF DATE: 11-01-03
+ 03-TTT
-
03-7063 * ENGINE PISTONS - ALL ON R/SIDE CYLINDERS, R & R / REPL. .0 N0
(ENGINE & CYLINDER HEAD REMOVED) .0 H1/H3/J1/M1/M2/M3
.0 M4/M5/M6/M7/M8/M9
.0 R1/R2/U0
3.3 C5/E6/E7/E8/E9/P1
P2/P3/P4/P6/P7/P8
P9/Q2/Q4/S1/S4/T1
T4
3.6 G3/G4
3.8 A2/A3/A7/A8/B3/B7
B8/E3/E4/F1/F2/H2
H4/H5/H6/S2/S3/S5
S6/T2/T5/67/68/92
93/96/98
4.0 T3
4.7 11/12/15/51/52/53
54/55/71
5.0 A4/A9/B4/B9/72/73
94/97
03-020 EFF DATE: 11-01-03
+ 03-TTT
-
03-7311 * ENGINE PISTON RINGS - ON ALL PISTONS, REPL. .0 C6/N2/N4
(PISTONS REMOVED) .7 U1/U4
.8 R1/R2/T1/T4
.9 J1/M1/M2/M3/M5/M6
M7/M9/U2/U3
1.0 C1/C4/C7/G1/G2/N1
N3/N5/P5/Q1/Q3/T2
T5/21/31/41/42/44
47
1.2 M4/M8/T3
1.3 32/33/34/35/36/37
43/46/86
1.5 A1/A5/B1/B2/C2/C3
C5/E1/E2/E5/E6/E7
E8/E9/G3/G4/H1/H3
P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4/S1/S4
26/27/45/57/61/62
63/64/65/74/75/78
79/81/82/83/84/85
87/88/89/91/95
1.6 22/23
2.0 A2/A3/A7/A8/B3/B7
B8/E3/E4/F1/F2/H2
H4/H5/H6/S2/S3/S5
S6/67/68/92/93/96
98
2.2 10
51/52/53/54/55/71
72/73
3.0 A4/A9/B4/B9/94/97
03-021 EFF DATE: 11-01-03
+ 03-TTT
-
CRANKSHAFT FLYWHEEL (MAN. TRANSM.)
-------------------
03-8001 * CRANKSHAFT FLYWHEEL - (TRANSM. & CLUTCH REMOVED), R & R .4 41/42/43/44/47
.5 G1/G2/P1/P2/P5/Q1
Q2/Q3/45/82/83/91
.6 21/31
03-8011 CRANKSHAFT FLYWHEEL - (TRANSM. & CLUTCH REMOVED), REPLACE .5 G1/G2/P1/P2/P5/Q1
Q3
03-8022 CRANKSHAFT FLYWHEEL - (REMOVED), MACHINE .6 G1/G2/P1/P5/P6/P7
P8/P9/Q1/Q2/Q3/Q4
CRANKSHAFT DRIVEN PLATE (AUTOM. TRANSM.)
-----------------------
03-8221 CRANKSHAFT DRIVEN PLATE/RING GEAR, R & R / REPL. IF REQ. .0 N2/N4
(AUTOM. TRANSM. REMOVED) .4 M8
.5 C0/E0/G0/H0/25/40
80
A1/A4/A5/A9/B1/B2
B4/B9/J1/M1/M2/M3
M4/M5/M6/M7/M9/N1
N3/N5/P1/P2/P3/P4
P5/P6/P7/P8/P9/Q1
Q2/Q3/Q4/R1/R2/S1
S2/S3/S4/S5/S6/T1
T2/T3/T4/T5/61/62
63/64/65/91/94/95
97
.6 10/20/30/50/70
.7 A2/A3/A7/A8/B3/B7
B8/67/68/92/93/96
98
03-022 EFF DATE: 11-01-03
+ 03-TTT
-
RING GEAR - ON FLYWHEEL/DRIVEN PLATE
---------
03-8312 RING GEAR - ON CRANKSHAFT FLYWHEEL, REPL. .0 N2/N4
(FLYWHEEL REMOVED) .4 G1/J1/M1/M2/M3/M4
M5/M6/M7/M8/M9/N1
N3/N5/P1/P2/P3/P4
P5/P6/P7/P8/P9/Q1
Q2/Q3/Q4/S4/S5/S6
31/41/42/43/44/45
47/82/83/91
03-8321 RING GEAR - TO CRANKSHAFT DRIVEN PLATE, REPL. .3 10/20/30/50
(AUTOMATIC TRANSMISSION REMOVED) .4 P1/P2/P5/Q2/71/72
73
03-023 EFF DATE: 11-01-03
+ 03-TTT
-
CRANKSHAFT REAR PILOT BEARING
-----------------------------
03-8400 CRANKSHAFT REAR PILOT BEARING - (CLUTCH REMOVED), REPL. .3 G1/G2/P1/P2/P6/P7
P8/P9/Q2/Q4/31/41
42/43/44/45/47/82
83/91
03-024 EFF DATE: 11-01-03
+ 03-XXX
-
03 0000 < JOBS IN GROUP 03 INCLUDE OPERATION(S) AS REQ.: >
COOLING SYST., PRESSURE TEST & CHECK FOR LEAK (AFTER REPAIR)
ENGINE COOLANT, CHECK FOR PROPER ANTIFREEZE PROTECTION
<JOBS IN GROUP 03 DO NOT INCLUDE OPERATION(S) FOR: >
ENGINE COMPARTMENT PANEL(S) - BOTTOM, R & R WHERE/WHEN REQ.
0______________________________________________________________________________________________________
0 03 1100 +INCLUDES:
<102 ENGINE: >
BATTERY GROUND CABLE, D & C AT BATTERY
AIR CLEANER, R & R
VALVE COVER, R & R
CAMSHAFT LUBRICATION TUBE, R & R
ROCKER ARM ON NO.1 CYL. INTAKE VALVE, R & R
VALVE SPRING AND VALVE SEAL ON NO.1 CYL. INTAKE VALVE, R & R
DIAL INDICATOR AND HOLDER, INSTALL/ REM.
TDC - PICK UP, R & R
OBTAIN SPECIFIED VALUES ON DAIL INDICATOR
ADJUSTMENT, CHECK WITH GAUGE
VALVE ADJUSTMENT ON NO. 1 CYL.
<103/104 ENGINES: >
ENG. COOLING FAN AND SHROUD, R & R
NO. 1 CYL. SPARKPLUG, R & R
TEST GAUGE, INSTALL / REM.
03-X001
+ 03-XXX
-
RESULTS, READ / DETERM. CONDITION
<116/117 ENGINES: >
TDC PICK-UP, R & R
POWER STEERING PUMP, D & C WITH HOSES CONNECTED
NO.1 CYL. SPARKPLUG, R & R
TEST GAUGE, INSTALL / REM.
RESULTS, READ / DETERM. CONDITION
<119 ENGINE: >
TDC PICK-UP, R & R
NO. 1 CYL. SPARKPLUG, R & R
TEST GAUGE, INSTALL / REM.
RESULTS, READ / DETERM. CONDITION
<601/602/603 ENGINES: >
COOLING FAN AND SHROUD, R & R
NO. 1 CYL. PRECHAMBER, R & R
INDICATOR GAUGE WITH HOLDER, INSTALL / REMOVE
+DOES NOT INCLUDE:
RADIATOR, R & R
0______________________________________________________________________________________________________
0 03 1140 +INCLUDES:
TDC PICK-UP, R & R / ADJUST
<102 ENGINE INCLUDES ADDITIONALLY: >
COOLING FAN AND SHROUD, R & R
03-X002
+ 03-XXX
-
<103/104 ENGINES INCLUDE ADDITIONALLY >
ENG. COOLING FAN AND SHROUD, R & R
<116/117 ENGINES INCLUDE ADDITIONALLY: >
POWER STEERING PUMP, D & C WITH HOSES CONNECTED
<601/602/603 ENGINES INCLUDE ADDITIONALLY: >
DIAGNOSTIC SOCKET, R & R
0______________________________________________________________________________________________________
0 03 1280 +INCLUDES:
<210 MODEL: >
RADIATOR, R & R <(104/606 ENG.)>
ENG. COOLING FAN, R & R
POLY V-BELT, D & C
FRONT ENG. SEAL, REPL.
+AFTER INSPECTION:
POLY V-BELT, REPL.
0______________________________________________________________________________________________________
03-X003
+ 03-XXX
-
03 1282 +INCLUDES:
<210 MODEL: >
ENG. COOLING FAN, R & R
POLY V-BELT, D & C
FRONT ENG. SEAL, REPL.
+AFTER INSPECTION:
POLY V-BELT, REPL
0______________________________________________________________________________________________________
0 03 1284 +INCLUDES:
<210 MODEL: >
ENG. COOLING FAN, R & R
POLY V-BELT, D & C
FRONT ENG. SEAL, REPL.
BELT PULLEY, TRANSFER/REPL.
0______________________________________________________________________________________________________
0 03 1320 +INCLUDES:
BELT(S), LOOSEN OR R & R / ADJUST
BELT TENSIONER, LOOSEN / RESET
COOLING FAN AND SHROUD, R & R
CRANK PULLEY, R & R
03-X004
+ 03-XXX
-
<107 MODEL INCLUDES ADDITIONALLY: >
RADIATOR COOLANT, DRAIN PARTLY / REFILL
UPPER RADIATOR HOSE, D & C
UPPER OIL COOLER HOSE, D & C
+AFTER INSPECTION:
BELT(S), REPL. IF REQ.
0______________________________________________________________________________________________________
0 03 1322 +INCLUDES:
1324 BELT TENSIONER, LOOSEN / RESET
BELT(S), LOOSEN OR R & R / ADJUST
CRANK PULLEY, R & R
<107 MODEL INCLUDES ADDITIONALLY: >
COOLING FAN, R & R
+AFTER INSPECTION:
BELT(S), REPL. IF REQ.
0______________________________________________________________________________________________________
0 03 1630 +INCLUDES:
BELT(S), LOOSEN OR R & R / TIGHTEN / ADJ.
COOLING FAN AND SHROUD, R & R
PULLEY(S), R & R AS REQ.
<107 MODEL INCLUDES ADDITIONALLY: >
ENGINE COOLANT, DRAIN PARTLY FROM RADIATOR / REFILL
03-X005
+ 03-XXX
-
UPPER ENG. OIL COOLER HOSE, D & C
UPPER RADIATOR HOSE, D & C
ENGINE OIL LEVEL, CORRECT
<124 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN / REFILL <(103/119/603 ENG.)>
RADIATOR, R & R <(103/119/603 ENG.)>
COOLING FAN MOUNTING/CARRIER, R & R <(119 ENG.)>
<202 MODEL INCLUDES ADDITIONALLY: >
<ENG. 104:>
RADIATOR, R & R
A/C REFR. LINES, D & C AT RADIATOR SUPPORT
A/C CONDENSOR, FREE TO SWING UPWARDS DURING REPAIR
AUTOM. TRANSM. COOLING HOSES, D & C / CORRECT OIL LEVEL
CRANKSHAFT FRONT SEAL, REPL.
<ENG. 111:>
CRANKSHAFT FRONT SEAL, REPL.
AUTOM. TRANSM. COOLING HOSES, D & C / CORRECT OIL LEVEL
+AFTER INSPECTION:
FAN BELT(S), REPL. IF REQ.
0______________________________________________________________________________________________________
0 03 1631 +INCLUDES:
1632 FAN BELT(S), LOOSEN OR R & R / TIGHTEN / ADJ.
PULLEY(S), R & R AS REQ.
HOLDING FIXTURE, INSTALL / REMOVE (WHERE REQ.)
<107 MODEL INCLUDES ADDITIONALLY: >
03-X006
+ 03-XXX
-
COOLING FAN, R & R
<124 MODEL INCLUDES ADDITIONALLY: >
COOLING FAN MOUNTING/CARRIER, R & R <(119 ENG.)>
<202 MODEL INCLUDES ADDITIONALLY: >
COOLING FAN, R & R
REFR. LINES, D & C AT RADIATOR SUPPORT <(104 ENG.)>
A/C CONDENSOR, FREE TO SWING UPWARDS <(104 ENG.)
CRANKSHAFT FRONT SEAL, REPL.
<210 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLING FAN, R & R
+AFTER INSPECTION:
FAN BELT(S), REPL. IF REQ.
0______________________________________________________________________________________________________
0 03 1803 PIPE ASSEMBLY ON RADIATOR SUPPORT - R & R
CONDENSOR-LIFT, PROTECT FROM DAMAGE AND REST ON IDLER PULLEY
COVER PULLEY FROM DAMAGING CONDENSOR
0______________________________________________________________________________________________________
03-X007
+ 03-XXX
-
03 1931 +INCLUDES:
RING GEAR HOLDING FIXTURE, INSTALL / REM.
VIBRATION DAMPER HUB/COUNTER WEIGHT, REPL. IF REQ.
HOLDING FIXTURE, INSTALL / REMOVE (WHERE REQ.)
<107 MODEL INCLUDES ADDITIONALLY: >
STARTER, R & R WITH ELECTRIC CABLES CONNECTED
<124/129 MODEL INCLUDES ADDITIONALLY: >
FRONT ENG. EXHAUST PIPE - L/SIDE, R & R <(119 ENG.)>
0______________________________________________________________________________________________________
0 03 3000 +INCLUDES:
FAN BELT(S), LOOSEN OR R & R / TIGHTEN / ADJUST
CRANKSHAFT PULLEY/VIBRATION DAMPER/COUNTERWEIGHT/HUB, R & R
ENGINE OIL LEVEL, CORRECT
TRANSM. FLUID LEVEL, CORRECT
NEW SEAL, CHECK FOR LEAK AFTER REPAIR
<107 MODEL INCLUDES ADDITIONALLY: >
ENGINE COOLANT, DRAIN AS NEC. / REFILL
RADIATOR, R & R
COOLING FAN AND SHROUD, R & R
UPPER RADIATOR HOSE, R & R
ENG. OIL COOLER UPPER HOSE, D & C AT COOLER
STARTER, LOOSEN WITH ELECTRIC CABLES CONNECTED / REINSTALL
<123 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
RADIATOR, R & R
03-X008
+ 03-XXX
-
SHROUD, R & R
CRANKCASE FRONT COVER, R & R / SEAL <(TURBO DIESEL)>
<124 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
RADIATOR/FAN SHROUD, R & R
COOLING FAN AND FAN MOUNTING/CARRIER, R & R <(119 ENG.)>
FRONT EXH. PIPE - L/SIDE, R & R <(119 ENG.)>
<126 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
RADIATOR, R & R
COOLING FAN AND SHROUD, R & R
CRANKCASE FRONT COVER, R & R / SEAL <(300 SD TURDO)>
<129/140 MODELS INCLUDES ADDITIONALLY: >
COOLING FAN AND SHROUD, R & R
BELT TENSIONER DEVICE, R & R <(119 ENG.)>
ENG. COOLING PUMP PULLEY, R & R <(119 ENG.)>
FRONT EXHAUST PIPE - L/SIDE, R & R <(119 ENG.)>
<170 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
COOLING FAN AND SHROUD, R & R
RADIATOR, R & R
<201 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
AUX. FAN, D & C
RADIATOR, R & R
ENG. COOLING FAN PULLEY, R & R
FRONT BUMPER, R & R <(ENG. 103 AND TURBO DIESEL)>
03-X009
+ 03-XXX
-
CONDENSOR, D & C AT RADIATOR <(ENG. 103 AND TURBO DIESEL)>
<202 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL <(104 ENG.)>
RADIATOR, R & R <(104 ENG.)>
COOLING FAN AND SHROUD, R & R
TRANS OIL COOLER HOSES, D & C
REFR. LINES, D & C AT RADIATOR SUPPORT <(104 ENG.)>
A/C CONDENSOR, SWING UPWARDS DURING REPAIR <(104 ENG.)>
<210 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL <(104/606 ENG.)>
RADIATOR, R & R <(104/606 ENG.)>
COOLING FAN & SHROUD, R & R
+AFTER INSPECTION:
FAN BELT(S), REPL. IF REQ.
HUB/SPACER RING, REPL.
VIBRATION DAMER, REPL.
0______________________________________________________________________________________________________
0 03 3002 +INCLUDES:
FAN BELT(S), LOOSEN OR R & R / TIGHTEN / ADJUST
CRANKSHAFT PULLEY, VIBRATION DAMPER AND HUB, R & R
ENGINE OIL LEVEL, CORRECT
<107 MODEL INCLUDES ADDITIONALLY: >
STARTER, LOOSEN WITH ELECTRIC CABLES CONNECTED / REINSTALL
COOLING FAN AND SHROUD, R & R
03-X010
+ 03-XXX
-
<124 MODEL INCLUDES ADDITIONALLY: >
FRONT EXH. PIPE - L/SIDE, R & R <(119 ENG.)>
COOLING FAN AND MOUNTING BRACKET/CARRIER, R & R <(119 ENG.)>
<126 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLING FAN AND SHROUD, R & R
FRONT COVER, R & R / SEAL <(300 SD TURBO)>
<129 MODEL INCLUDES ADDITIONALLY: >
ENG. COOLING FAN AND SHROUD, R & R
ENG. COOLING FAN PULLEY, R & R <(119 ENG.)>
BELT TENSIONER DEVICE, R & R <(119/120 ENG.)>
ENG. COOLANT PUMP PULLEY, R & R <(119/120 ENG.)>
FRONT EXHAUST PIPE - L/SIDE, R & R <(119 ENG.)>
+AFTER INSPECTION:
BELT(S), REPL. IF REQ.
HUB/SPACER RING, REPL. IF REQ.
VIBRATION DAMPER, REPL.
0______________________________________________________________________________________________________
0 03 3013 +INCLUDES:
ENGINE OIL LEVEL, CORRECT AFTER REPAIR
03-X011
+ 03-XXX
-
03 3063 +INCLUDES:
ENGINE OIL LEVEL, CORRECT AFTER REPAIR
+DOES NOT INCLUDE:
ENG. REAR COVER, R & R
0______________________________________________________________________________________________________
0 03 4221 +INCLUDES:
MOUNT ENG. ON ENGINE STAND, REMOVE
ENGINE OIL, DRAIN / REFILL
FLYWHEEL/FLEXPLATE, R & R
FLYWHEEL RING GEAR, CHECK FOR TIGHT SEAT
ENGINE OIL GALLERY PLUGS, CHECK FOR LEAKS / SEAL
OPERATION FOR "ENGINE MAIN OIL PAN R & R / SEAL"
CRANKSHAFT, R & R
CRANKSHAFT PULLEY, DAMPER AND COUNTERWEIGHT, R & R
CONNECTING ROD STRETCH BOLTS, CHECK FOR ELONGATION
SEALING SURFACES, CLEAN
0______________________________________________________________________________________________________
0 03 4351 +INCLUDES:
MOUNT/DISMOUNT ENG. ON ENGINE STAND
ENGINE OIL, DRAIN / REFILL
FLYWHEEL/FLEXPLATE, R & R
OPERATION FOR "ENG. MAIN OIL PAN COMPLETE, R & R / SEAL"
CRANKSHAFT PULLEY, VIBRATION DAMPER AND HUB, R & R
CRANKSHAFT, R & R
CRANKSHAFT FRONT AND REAR SEAL, REPL.
CRANKSHAFT END PLAY, MEASURE
03-X012
+ 03-XXX
-
CRANKSHAFT MAIN AND CONNECTING ROD JOURNALS, MEASURE
MAIN AND CONNECTING ROD BEARING CAPS WITH BEARING SHELLS,
- INSTALL / REM. / MEASURE / SELECT NEW BEARING SHELLS
CONNECTING ROD STRETCH BOLTS, CHECK FOR ELONGATION
OIL GALLERIES, CLEAN
OIL FILTER HOUSING, R & R / CLEAN / REPL. FILTER
FLYWHEEL RING GEAR, CHECK FOR TIGHT SEAT
TDC PICK-UP, CHECK/ADJ. WITH DIAL INDICATOR GAUGE
OIL GALLERIES CLEAN / CHECK PLUGS FOR TIGHT SEAL
REMOVED GASKETS AND SEALS, REPL.
PARTS, CLEAN / CHECK
<107/126 MODELS WITH 116/117 ENG. INCLUDE ADDITIONALLY: >
INTERMEDIATE FLANGE, (BETWEEN ENG. AND TRANSM.), R & R
COOLANT PUMP, R & R
GENERATOR AND SECONDARY AIR INJ. PUMP, R & R
<123 MODEL INCLUDES ADDITIONALLY: >
IGNITION POINTS, INSPECT / REPL. IF REQ. <(GAS. ENG.)>
<124/129/140/201/202/210 MODELS INCLUDE ADDITIONALLY: >
OPERATION FOR "TIMING CHAIN COVER, R & R / SEAL"
+AFTER INSPECTION:
SPARK PLUGS, REPL. IF REQ.
CRANKSHAFT REAR PILOT BEARING, REPL. <(MAN. TRANSM. VEH.)>
+DOES NOT INCLUDE:
MAIN AND CONNECTION ROD BASE BORES, MEASURE
CYLINDER HEAD AND OTHER UNITS, RECONDITION
CRANKSHAFT END PLAY, CORRECT <(M116/117)>
03-X013
+ 03-XXX
-
0______________________________________________________________________________________________________
0 03 7061 +INCLUDES:
7062 MOUNT ENG. ON ENGINE STAND
7063 OPERATION FOR "ENGINE MAIN OIL PAN - COMPLETE, R & R / SEAL"
OIL DEFLECTOR PLATE, R & R WHERE INSTALLED
ENG. OIL PUMP, R & R
CONNECTING ROD BEARING CAPS, R & R
PISTONS, D & C FROM/TO CONNECTING RODS
CONNECTING ROD BOLTS, REPL.
PISTON PROTRUSION, MEASURE
CYLINDER BORES, MEASURE
OIL FILTER ELEMENT/CARTRIDGE, REPL.
PARTS, CLEAN / CHECK
0______________________________________________________________________________________________________
0 03 7311 +INCLUDES:
PISTON RING GROOVES, CLEAN / INSPECT
MEASUREMENTS, PERFORM AS REQ.
0______________________________________________________________________________________________________
03-X014
+ 03-XXX
-
03 8001 +INCLUDES:
FLYWHEEL, REPL. IF REQ.
0______________________________________________________________________________________________________