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*00-III
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GROUP 01 INDEX
---------------
DIAGRAM 1 TO 10 0000 940415
CHECK ENGINE FOR EXTERNAL OIL LEAK(S) 1010 960501
ENGINE CYLINDER COMPRESSION TEST 1203 940912
ENGINE CYLINDER LEAKAGE TEST 1300 940407
ENGINE CYLINDER BORES, INSPECT 1321 940407
ENGINE WITH MANUAL TRANSM., R & R 2400 971029
ENGINE WITH AUTOM. TRANSM., R & R 2800 971121
ENGINE (REMOVED WITH MANUAL TRANSM.), EXCHANGE 4011 971111
ENGINE (REMOVED WITH AUTOM. TRANSM.), EXCHANGE 4015 971111
ENGINE, D & A 4210 910108
ENGINE SERIAL NUMBER, TRANSFER 4280 910108
ENGINE BLOCKS, REPL. 4360 960703
VALVE COVER(S), R & R / RESEAL 5011 910528
ENG. OIL FILLER CAP/GASKET 5090 920203
PRECHAMBERS 5405 960321
CAMSHAFT HOUSING 5510 O3
CYLINDER HEAD(S) FRONT COVER 5700 940913
CYLIDER HEAD GASKET SEGMENT 5750 940913
CYLINDER HEAD - SINGLE, R & R 5760 971029
CYLINDER HEAD(S) - LEFT/RIGHT, R & R 5770 971029
CYLINDER HEAD(S) - REM. FOR INSPECTION 5800 971029
CYLINDER HEAD(S) - REINSTALL FOR ENG. CORE RETURN 7001 971029
CYLINDER HEAD(S) - EXCHANGE 7102 D4
ENG. MAIN OIL PAN, R & R / RESEAL / REPL. / REFACE 7500 961104
ENG. LOWER OIL PAN, R & R / SEAL / REPL. 7700 920708
ENG. SIDE OIL PAN, R & R / SEAL 7770 920708
TIMING CHAIN COVER, R & R / SEAL / REPL. 8000 920203
ENGINE BLOCK COVERS/PLUGS 8499 940407
CRANKCASE REAR COVER 8913 940407
HELI COIL INSERTS - FOR CYL. HEAD BOLTS 9161 920107
ENGINE CYLINDER BORES, MEASURE 9201 940407
ENGINE OIL DIPSTICK TUBE 9600 940913
INCLUDED OPERATIONS AS REQUIRED
01- B EFF DATE: 11-01-03
+
CHECK ENGINE FOR EXTERNAL OIL LEAK(S)
-------------------------------------
01-1010 * ENGINE, CHECK FOR OIL LEAK(S)/LOSS .3 00
01-1200 ENGINE CYLINDER COMPRESSION, CHECK .0 J1/M5
.9 M8
1.5 U1/U4
1.6 T1/T4
1.9 T2/T5/U2/U3
2.0 R1/R2/T3
3.6 M4/N2
ENGINE CYLINDER COMPRESSION TEST
--------------------------------
01-1203 * ENGINE CYLINDER COMPRESSION - (SPARK PLUGS REMOVED), CHECK .2 20/25
A1/B1/B2/E2/E3/E6
E7/E8/E9/41/44/45
47/62/63/64/65/74
75/82/83/84/85/88
89/91/95
.3 C0/H0/M0/N0/10
A2/A3/A7/A8/B3/B7
B8/E4/F1/F2/P0/Q0
R1/R2/S1/S2/S3/S4
S5/S6/T1/T2/T3/T4
T5/U1/U2/U3/U4/51
52/53/54/55/67/68
71/72/73/92/93/96
98
.4 A4/A9/B4/B9/94/97
01-013 EFF DATE: 11-01-03
+ 01-TTT
-
01-1204 * ENGINE CYLINDER COMPRESSION - (GLOW PLUGS REMOVED), CHECK .4 31
.6 32/33/34/35/36/37
56
01-1205 * ENGINE CYLINDER COMPRESSION - (INJECTORS REMOVED), CHECK .4 42
.5 A5/E1/E5/43/46/57
61/78/79/81/86/87
ENGINE CYLINDER LEAKAGE TEST
----------------------------
01-014 EFF DATE: 11-01-03
+ 01-TTT
-
01-1300 * ENGINE CYLINDER LEAKAGE - ALL CYL., CHECK WITH LEAK TESTER .0 N2/N4
(SPARK PLUGS OR PRECHAMBERS REMOVED) .4 S1/S4
.5 C1/C4/C7/G1/G2/P5
Q1/Q3/S2/S3/S5/S6
41/44/47
.6 20/25
A1/B1/B2/C2/C3/E2
E6/E7/E8/E9/P1/P2
T1/T4/U1/U4/31/45
62/63/64/65/71/72
73/74/75/82/83/84
85/88/89/91/95
.7 A2/A3/A7/A8/B3/B7
B8/C5/C6/E3/E4/F1
F2/G3/G4/H1/H2/H3
H4/H5/H6/J1/M1/M2
M3/M5/M6/M7/M9/N1
N3/N5/P3/P4/P6/P7
P8/P9/R1/R2/T2/T3
T5/U2/U3/67/68/92
93/96/98
.8 10/50
A4/A9/B4/B9/32/33
34/35/36/37/42/43
46/86/94/97
.9 A5/E1/E5/M4/M8/61
78/79/81/87
01-015 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE CYLINDER BORES, INSPECT
---------------------
01-1321 ENGINE CYLINDER BORES - ALL, INSPECT WITH BORESCOPE .0 C6/N2/N4/N5
(SPARK PLUGS OR PRECHAMBERS REMOVED) .3 25/40/80
A1/A5/B1/B2/C1/C2
C3/C4/C7/E1/E2/E5
G1/G2/P5/Q1/Q3/57
61/62/63/64/65/74
75/78/79/91/95
.4 20/30
S0/56
.5 E6/E7/E8/E9/P1/P2
T1/T4/U1/U4
.6 H0/10
A2/A3/A7/A8/B3/B7
B8/C5/E3/E4/F1/F2
G3/G4/J1/M1/M2/M3
M5/M6/M7/M9/N1/N3
P3/P4/P6/P7/P8/P9
R1/R2/T2/T3/T5/U2
U3/51/52/53/54/55
67/68/71/72/73/92
93/96/98
.8 A4/A9/B4/B9/M4/94
97
.9 M8
01-016 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE WITH MANUAL TRANSM., R & R
--------------------------
01-2400 * ENGINE WITH MANUAL TRANSM., R & R 5.3 C1/C4
6.0 E1
6.3 C7/42
6.4 C2/C3
6.7 G1/31/41/43/47
7.2 45
7.5 82/83
7.9 P5/Q1/91
8.1 P2
8.6 Q3
9.5 P1/Q2
9.8 Q4/44
01-2401 * ENGINE WITH MANUAL TRANSM. - (CYL. HEAD REMOVED), R & R 3.4 P5/Q1
6.9 91
01-017 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE WITH AUTOM. TRANSM., R & R
--------------------------
01-018 EFF DATE: 11-01-03
+ 01-TTT
-
01-2800 * ENGINE WITH AUTOM. TRANSM., R & R 4.9 T1/U1
(SEE ALSO OPERATION CODE 01-3971) 5.5 T4/U4
5.6 T2/T3/U2
5.7 C1/C4
6.0 T5/U3
6.2 42
6.3 E2
6.4 E1/43
6.8 C2/C3/C7
6.9 E6/E9
7.0 41/47
7.1 C5/E5/G1/G2/G3/G4
H1/H3
7.2 21/31/32/33/34
7.3 M1/M2/M3/M5/M9/N1
N3/N5
7.5 45/46/61
7.7 E4/P5/Q1
7.8 62/63/64/65/89
7.9 A5/C6/F1/H2/H4/H5
H6
8.1 R1/82/83/84
8.2 R2
8.3 50
22/23/35/36/37/71
74/75/78/79/81/86
87
8.4 E7/E8
8.6 E3/85/91/95
8.7 Q3/98
8.9 88
9.0 A1/B1/B2
9.6 J1/M6/M7
9.7 26/27/44
9.8 P1/P2/P3/P4/Q2/Q4
S1/S4
10.0 A2/A3/A7/A8/B3/B7
B8
10.2 F2
10.4 P6/P7/P8/P9/S2/S3
S5/S6/72/73/92/93
96
12.8 M4/M8/N2/N4
12.9 10
94/97
15.0 67/68
15.3 A4/A9/B4/B9
01-019 EFF DATE: 11-01-03
+ 01-TTT
-
01-2801 * ENGINE WITH AUTOM. TRANSM. - (CYL. HEAD REMOVED), R & R 4.4 C5/C7/M1/M2/M3/M5
P0/Q0
4.8 C1/C4
5.3 C2/C3/G1
5.5 E1/E2/E5/42
5.8 A5/41/43/47
6.3 61/62/63/64/65/89
6.5 45/46
6.7 74/75/82/83/84
7.0 44/56/57/78/79/86
7.1 85/88
7.3 91/95
7.8 A1/B1/B2
7.9 25
8.0 81/87
8.1 M4
01-2802 * ENGINE WITH AUTOM. TRANSM. - (LEFT CYL. HEAD REMOVED), R & R 5.1 P1/P2/P3/P4/Q2/Q4
6.8 98
7.7 51/52/53/54/55/71
8.8 92/93/96
9.2 94/97
9.5 A2/A3/A7/A8/B3/B7
B8
9.6 72/73
11.6 10
12.5 A4/A9/B4/B9
01-020 EFF DATE: 11-01-03
+ 01-TTT
-
01-2803 * ENGINE WITH AUTOM. TRANS. - (RIGHT CYL. HEAD REMOVED), R & R 5.4 P1/P2/P3/P4/Q2/Q4
6.9 98
7.7 51/52/53/54/55/71
8.4 92/93/96
8.8 94/97
9.2 A2/A3/A7/A8/B3/B7
B8
9.6 72/73
11.6 10
12.0 A4/A9/B4/B9
01-2804 * ENGINE WITH AUTOM. TRANS. - (BOTH CYL. HEADS REMOVED), R & R 4.2 J1/M1/M2/M3/M5/M6
(SEE ALSO 01-3971) M7/M9/N1/N3/N5
4.6 C5/E6/E9/G3/G4/H1
H3/P1/P2/P3/P4/Q2
Q4/S1/S4/T1/U1
4.8 C6/E4/T2/T3/U2
5.0 T4/U4
5.2 T5/U3
5.3 E7/E8
6.2 R1/R2
6.3 H2/H4/H5/H6
6.5 E3/F1/F2
6.7 98
6.8 M4/M8/N2/N4
7.6 51/52/53/54/55/71
7.9 92/93/96
8.3 94/97
8.5 A2/A3/A7/A8/B3/B7
B8
8.8 S2/S3/S5/S6
9.3 72/73
10.7 A4/A9/B4/B9
11.2 10
12.1 67/68
01-021 EFF DATE: 11-01-03
+ 01-TTT
-
01-3971 ADDITIONAL TO 01-2800/2801/2802/2803/2804-VEHICLES WITH A/C .0 E9/F1
.3 P5/Q1/Q3
.4 C1/C4/E1/E5/G1/G2
.7 C2/C3/C7/E2
ENGINE (REMOVED WITH MANUAL TRANSM.), EXCHANGE,
------------------------------------
01-4011 * ENGINE - (REMOVED WITH MANUAL TRANSM.), EXCHANGE 2.1 41/42/43/44/47
2.4 45/82/83
2.8 91
4.0 31
ENGINE (REMOVED WITH AUTOM. TRANSM.), EXCHANGE
------------------------------------
01-022 EFF DATE: 11-01-03
+ 01-TTT
-
01-4015 * ENGINE - EXCHANGE, (AUTOMATIC TRANS. REMOVED) .0 N0
.0 R1/R2
1.8 A4/A9/B4/B9
2.1 A1/C2/C3/C5/E6/E7
E8/E9/H1/P0/Q0/S1
S2/S3/S4/S5/S6/T1
T4/U1/U4/94/97
2.3 C1/C4/E1/E2/E5/G1
2.5 A5
2.7 92/93/96
2.8 M0
A2/A3/A7/A8/B3/B7
B8/E3/E4/J1/T2/T5
U2/U3/67/68
2.9 41/42/43/44/46/47
3.0 T3/56/61/86
3.5 51/52/53/54/55/71
72/73/74/75/82/83
84
3.6 B1/B2/45/57/62/63
64/65/78/79/81/85
87/91/95
4.0 10/20/30
4.5 88/89
6.5 25
01-4059 ADDITIONAL TO ENGINE EXCHANGE - ENGINE WITHOUT FLYWHEEL .0 S2/S4/S5/S6
.4 Q3/Q4
01-4062 ADDITIONAL TO ENGINE EXCHANGE - ENGINE WITHOUT FLEX PLATE .0 S4/S5/S6
.4 M0
J1/N1/N2/N3/N4/N5
Q3/Q4/R1/R2/R3
01-023 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE, D & A
------
01-4210 ENGINE - (REMOVED/FLYWHEEL EXPOSED), DISASSEMBLE & DIAGNOSE .0 01
(SEE OP CODE 01-4240)
01-4240 ENGINE - (REMOVED), ASSEMBLE FOR CORE RETURN .0 01
(USE ONLY WITH OP CODE 01-4210)
01-4261 * ENGINE (REMOVED) - CYL. HEAD(S) OFF/FLYWHEEL EXPOSED, D & A .0 G0/N0
.0 C5/E4/E6/E7/E8/E9
.0 P0/Q1/Q2/Q3/Q4/R1
.0 R2
11.3 C1/C4/41/47
13.5 21
14.8 31
15.0 A1/B1/B2/C2/C3/E1
E2/E5/45/61/62/63
64/65/74/75/82/83
84/85/88/89/91/95
15.5 25
15.6 32/33/34/35/36/37
15.8 46/86
16.3 A5/57/78/79/81/87
16.5 56
17.9 22/23
18.4 10
51/52/53/54/55/71
19.4 72/73
20.7 A2/A3/A7/A8/B3/B7
B8/E3/67/68/92/93
96/98
21.2 A4/A9/B4/B9/94/97
01-024 EFF DATE: 11-01-03
+ 01-TTT
-
01-4263 ENGINE (REMOVED)-ALL CYL. HEADS OFF/FLYWHEEL EXPOSED, D & A .0 M1/M2/M3/M4/M5/R1
.0 R2/S1/S2/S3/S4/S5
.0 S6/U0
ENGINE SERIAL NUMBER, TRANSFER
--------------------
01-4280 ENGINE SERIAL NUMBER - (ENG. REMOVED), TRANSFER .3 00
ENGINE BLOCKS, REPL.
-------------
01-025 EFF DATE: 11-01-03
+ 01-TTT
-
01-4360 * ENGINE SHORT BLOCK - COMPLETE, REPL. .0 C5/C6/C7/G1/G2/G4
(SEE ALSO 01-4407) - VEH. WITH AUTO. TRANSM. OPTIONAL .0 J1/M3/M4/M8/M9/N2
.0 N4/N5/P3/P5/Q1/Q3
.0 R2
11.3 T1
11.8 T4
12.1 T2
12.4 T5
13.2 E6/E9
13.4 G3/H1/H3
13.8 M1/M2/M5/N1/N3
14.1 E4
14.3 F1/H2/H4/H5/H6
14.5 R1
14.6 E7/E8
16.0 M6/M7/P1/P2/P4/Q2
Q4/S1/S4
16.6 F2/P7/P8/P9/42
16.7 S2/S3/S5/S6
16.9 P6
17.2 43/45
18.6 41/47
20.3 74/75/82/83
20.4 46
21.1 C1/C4/86
21.7 E2/61
21.9 26/27
22.0 84
22.1 31/57/78/79/81/87
22.5 44/56
22.6 62/63/64/65/95
22.9 E1/E5/88/89
23.4 C2/C3/85
23.6 32/33/34/35/36/37
24.7 91
25.1 A1/A5/B1/B2
26.4 22/23
30.5 51/52/53/54/55/71
72/73
30.7 93/96
30.8 A2/A3/A7/A8/B3/B7
B8/E3
31.1 92
31.9 10
34.3 67/68
34.5 A4/A9/B4/B9/94/97
01-026 EFF DATE: 11-01-03
+ 01-TTT
-
01-4370 * ENGINE SHORT BLOCK - FITTED WITH PISTONS ONLY, REPL. .0 C1/C2/C3/C4/C5/C6
(SEE ALSO 01-4407) - VEH. WITH AUTO. TRANSM. OPTIONAL .0 C7/E1/E2/E3/E5/G1
.0 G2/G4/M4/M8/N2/N4
.0 P5/Q1/Q3
18.3 T1
18.8 T4
20.1 41/42/47
20.2 E6/E9
20.4 G3/H1/H3
21.4 43
21.6 E7/E8
22.1 45/82/83
22.6 T2
22.9 74/75
23.0 P1/P2/P3/P4/Q2/Q4
S1/S4/T5
23.6 P6/P7/P8/P9
23.8 84/88
24.4 M1/M2/M3/M5/M9/N1
N3/N5
24.6 E4/46/86
24.8 F1/H2/H4/H5/H6
25.1 25
R1
25.9 31
26.6 J1/M6/M7
26.8 57/78/79/81/87
27.2 F2
27.3 S2/S3/S5/S6
27.5 21/44/56
28.6 32/33/34/35/36/37
32.4 22/23
40.5 51/52/53/54/55/71
72/73
42.4 10
01-027 EFF DATE: 11-01-03
+ 01-TTT
-
01-4380 * ENGINE LONG BLOCK, REPL. .0 C1/C4/C5/C6/C7/E1
.0 E3/E5/G1/G2/G4/J1
.0 M4/M8/M9/N2/N4/N5
.0 P5/Q1/Q3
8.5 T1
9.0 T4
9.2 T2
9.6 T5
10.3 E6/E9
10.6 G3/H1/H3
10.9 M1/M2/M3/M5/N1/N3
11.2 E4
11.4 F1/H2/H4/H5/H6
11.7 R1
11.8 E7/E8
13.2 M6/M7/P1/P2/P3/P4
Q2/Q4/S1/S4
13.8 F2/P7/P8/P9
13.9 S2/S3/S6
14.0 P6
15.5 35/36/56
16.9 41/47
17.9 82/84
18.1 E2
18.7 88
18.8 C2/C3
19.1 62/63/64/65/89/95
20.6 A1/B1/B2/51/52/53
24.9 11/12
01-4407 ADDL. TO OPER. NO. 4360/4370 - WITH AUTOM. TRANSM. OPTIONAL 1.1 31
1.3 41/44/45
1.5 42/43
1.7 82/83
01-028 EFF DATE: 11-01-03
+ 01-TTT
-
VALVE COVER(S), R & R / RESEAL
--------------
01-5011 * VALVE COVERS - LEFT & RIGHT BANK, R & R / RESEAL 1.1 10
51/52/53/54/55/71
72/73
1.5 A2/A3/A7/A8/92/93
1.6 S1/S4
1.7 U1/U4
1.9 P1/P2/P6/P7/P8/P9
Q2/S2/S3/S5/S6/U2
U3
2.0 P3/P4/Q4/T1/T3/T4
2.2 R1/R2/T2/T5
2.3 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/N5/67
68
2.5 B3/B7/B8/C5/E6/E7
E8/E9/G3/G4/H1/H3
96
2.7 C6
2.8 E3
3.1 E4/F1/F2/H2/H4/H5
H6/98
3.8 M8
6.0 97
6.1 B4/B9
6.9 94
7.0 M4/N2/N4
8.1 A4/A9
01-029 EFF DATE: 11-01-03
+ 01-TTT
-
01-5012 * VALVE COVER - LEFT BANK, R & R / RESEAL .7 10
51/52/53/54/55/71
72/73
.9 A2/A3/A7/A8
1.0 92/93
1.1 S1/S3/S4/S6/U1/U4
1.3 P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4/T1/T4
U2/U3/67/68
1.4 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/N5/R1
R2/S2/S5
1.5 C5/E6/E7/E8/E9/G3
G4/H1/H3/T2/T3/T5
1.6 C6
1.7 B3/B7/B8/96
1.8 E3/E4/F1/F2/H2/H4
H5/H6/98
2.2 M8
5.3 97
5.4 B4/B9
6.0 M4/N2/N4
6.3 94
7.3 A4/A9
01-030 EFF DATE: 11-01-03
+ 01-TTT
-
01-5013 * VALVE COVER - RIGHT BANK, R & R / RESEAL .4 10
51/52/53/54/55/71
72/73
.8 92/93
.9 A2/A3/A7/A8
1.0 S3/T1/T4/U1/U4
1.1 S1/S2/S4/S5/S6/T2
T5/U2/U3
1.2 T3
1.3 R1/R2/67/68
1.4 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/N5/P1
P2/P3/P4/P6/P7/P8
P9/Q2/Q4
1.5 C5/E6/E7/E8/E9/G3
G4/H1/H3
1.6 B3/B7/B8/C6/96
1.7 E3
1.8 E4/F1/F2/H2/H4/H5
H6/98
2.3 M8
5.3 B4/B9/97
5.9 M4/N2/N4
6.3 94
7.3 A4/A9
01-031 EFF DATE: 11-01-03
+ 01-TTT
-
01-5014 * VALVE COVER - 4/5/6 CYL. IN-LINE ENG., R & R / RESEAL .3 42
.4 21/31/32/33/34/43
.6 A5
.7 26/27/35/36/37/41
44/45/47/56/74/75
82/83/84/88
.8 A1/22/23/46/57/78
79/81/86/87/91
1.0 85/95
1.1 B1/B2/C1/C2/C3/C4
C7/E2/G1/G2
1.2 P5
1.3 62/63/64/65/89
1.4 Q1/Q3
2.5 E1/E5
2.8 61
01-5081 * VALVE COVERS - LEFT & RIGHT BANK, R & R / RESEAL 1.4 94/97
(INTAKE MANIFOLD REMOVED) 1.5 A4/A9/B4/B9
01-5082 * VALVE COVER - LEFT BANK, R & R / RESEAL .8 A4/A9/B4/B9/94/97
(INTAKE MANIFOLD REMOVED)
01-5083 * VALVE COVER - RIGHT BANK, R & R / RESEAL .8 A4/A9/B4/B9/94/97
(INTAKE MANIFOLD REMOVED)
01-032 EFF DATE: 11-01-03
+ 01-TTT
-
ENG. OIL FILLER CAP/GASKET
--------------------------
01-5090 ENGINE OIL FILLER CAP/GASKET, REPL. .1 00
PRECHAMBERS
-----------
01-5405 PRECHAMBERS - ALL, RETORQUE .3 E1/E5
(VALVE COVER AND INJECTION NOZZLES REMOVED)
01-5412 * PRECHAMBERS - ALL, R & R / REPL. IF REQ. 1.1 31
(INJECTION NOZZLES REMOVED) 1.3 32/33/34/35/36/37
56
1.4 42
1.7 43/46/86
2.0 E5/61
2.3 A5/57/78/79
2.4 81/87
01-5414 * PRECHAMBERS - ALL, R & R / REPL. IF REQ. .7 42/56
(CYL. HEAD AND INJECTION NOZZLES REMOVED) .8 A5/43/46/57/78/79
81/86/87
1.0 E1/E5/61
01-5415 PRECHAMBERS - ALL, R & R / REPL. IF REQ. 2.0 E1/E5/61
(VALVE COVER AND INJECTION NOZZLES REMOVED)
01-033 EFF DATE: 11-01-03
+ 01-TTT
-
CAMSHAFT HOUSING
----------------
01-5510 * CAMSHAFT HOUSING - COMPLETE, R & R 4.3 P5/Q1
6.3 22/23
12.6 M4/N2
01-5512 CAMSHAFT HOUSING, COMPLETE - (CYL. HEAD REMOVED), R & R 1.2 22/23
01-5513 CAMSHAFT HOUSING - (ENGINE REMOVED), R & R 3.1 P5/Q1
01-5521 * CAMSHAFT HOUSING - (HOUSING REMOVED), EXCHANGE .3 P5/Q1
1.7 22/23
01-034 EFF DATE: 11-01-03
+ 01-TTT
-
CYLINDER HEAD(S) FRONT COVER
----------------------------
01-5700 * CYLINDER HEAD FRONT COVER - ON SINGLE HEAD, R & R / SEAL 1.3 74/75
1.5 82/83/84/88
1.6 25
1.7 45
2.0 C1/C4/C7
2.3 G1/G2/Q1
2.7 91
2.8 P5/Q3
2.9 E2/85
3.2 A1/B1/B2
3.3 C2/C3/62/63/64/65
89/95
9.1 M4/M8/N2
01-5702 * CYLINDER HEAD FRONT COVER - ON LEFT HEAD, R & R / SEAL .0 C5/C6
2.0 B3/B7/B8/96
2.3 A2/A3/A7/A8/E3/92
93
2.4 67/68
7.1 M4/N2
01-5703 * CYLINDER HEAD FRONT COVER - ON RIGHT HEAD, R & R / SEAL .0 C5/C6
1.6 A2/A3/A7/A8/92/93
1.8 B3/B7/B8/96
2.0 E3/67/68
2.5 R3
7.6 M4/N2
01-5721 * CYL. HEAD FRONT COVER - ON LEFT & RIGHT HEAD, R & R / SEAL 4.3 M4/N2/94/97
(INTAKE MANIFOLD REMOVED) 5.7 A4/A9/B4/B9
01-035 EFF DATE: 11-01-03
+ 01-TTT
-
01-5722 * CYLINDER HEAD FRONT COVER - ON LEFT HEAD, R & R / SEAL 2.3 M4/N2
(INTAKE MANIFOLD REMOVED) 2.6 94/97
3.3 A4/A9/B4/B9
01-5723 * CYLINDER HEAD FRONT COVER - ON RIGHT HEAD, R & R / SEAL 2.5 94/97
(INTAKE MANIFOLD REMOVED) 2.8 M4/N2
3.2 A4/A9/B4/B9
CYLINDER HEAD GASKET SEGMENT
---------------------------
01-5750 * HEAD GASKET SEGMENT - CYL. HEAD TO TIMING CHAIN COVER, REPL. 1.0 41/47
(TIMING CHAIN COVER REMOVED)
01-036 EFF DATE: 11-01-03
+ 01-TTT
-
CYLINDER HEAD - SINGLE, R & R
-------------
01-5760 * CYLINDER HEAD - SINGLE, R & R 5.4 41/47
(SEE ALSO OP CODE 01-6821) 6.1 21/31
6.2 27/84/88
6.5 P5
6.6 26/32/33/34/82/83
7.0 Q3/42/45
7.1 Q1
7.4 74/75
7.8 43
8.0 91
8.2 C1/C4
8.3 E2/57/78/79/85
8.4 46
8.5 95
8.6 35/36/37/56/86
8.8 A1/B1/B2/C2/C3
8.9 44/61/62/63/64/65
89
9.4 C7/G1/G2/81/87
10.1 A5
10.8 E1/E5
11.7 22/23
01-037 EFF DATE: 11-01-03
+ 01-TTT
-
01-5765 * CYLINDER HEAD, SINGLE - (ENGINE REMOVED), R & R 2.9 41/47
3.2 26/27/45/74/75/82
83/84/88
4.0 A1/B1/B2/C2/C3/C7
E2/G1/G2/62/63/64
65/89/91
4.1 42/43/44/85
4.3 95
4.6 46
4.7 C1/C4
4.8 P5
5.3 Q1
5.7 Q3/81/86/87
5.8 A5
6.2 61
8.3 E1/E5
01-038 EFF DATE: 11-01-03
+ 01-TTT
-
CYLINDER HEAD(S) - LEFT/RIGHT, R & R
----------------
01-5770 * CYLINDER HEAD - LEFT BANK, R & R .0 S2/S3/S5/S6
5.5 U1/U4
5.8 U2/U3
6.4 T1/T4
6.5 R1
6.8 M1/M2/M3/M5/M6/M7
T2/T5
7.1 T3
7.3 S1/S4
7.5 R2
7.8 J1/N1/N3/N5/P1/P2
P3/P4/P6/P7/P8/P9
Q2/Q4
8.1 M9
9.2 C5/C6/E4/E6/E7/E8
E9/F1/F2/G3/G4/H1
H2/H3/H4/H5/H6/98
10.8 10
11.2 A2/A3/A7/A8/B3/B7
B8
11.6 51/52/53/54/55/71
12.2 72/73
12.5 67/68
13.3 E3/92/93/96
13.7 B4/B9
14.3 M4/M8/N2/N4
14.6 94/97
15.5 A4/A9
01-039 EFF DATE: 11-01-03
+ 01-TTT
-
01-5775 * CYLINDER HEAD, LEFT BANK - (ENGINE REMOVED), R & R 4.0 U1/U4
4.5 U2/U3
4.8 C5/E6/E7/E8/E9/G3
G4/H1/H3/P1/P2/P3
P4/P6/P7/P8/P9/Q2
Q4/S1/S2/S3/S4/S5
T1/T4
5.0 10
E4/F1/F2/H2/H4/H5
H6/J1/M1/M2/M3/M5
M6/M7/M9/N1/N3/N5
R1/51/52/53/54/55
71/98
5.1 C6
5.2 T3
5.3 R2/T2/T5
6.5 72/73
7.0 A2/A3/A7/A8
7.2 B3/B7/B8
7.3 E3/67/68/92/93/96
7.5 A4/A9/B4/B9/94/97
8.9 M4/M8/N2/N4
01-5776 CYLINDER HEAD, LEFT BANK-(ENGINE & CAMSHAFT REMOVED), R & R .0 N1/N2/N3/N4/U1/U2
.0 U3/U4
2.5 R1
3.0 R2
4.3 R3
01-040 EFF DATE: 11-01-03
+ 01-TTT
-
01-5780 * CYLINDER HEAD - RIGHT BANK, R & R .0 S2/S3/S5/S6
5.4 T1/T4/U1/U4
5.8 T2/T5/U2/U3
6.4 R1
6.7 M1/M2/M3/M5/M6/M7
7.1 T3
7.3 R2/S1/S4
7.4 J1/N1/N3/N5
7.8 P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4
7.9 C5/E6/E7/E8/E9/H1
H3
8.1 M9
8.8 C6/E4/F1/F2/H2/H4
H5/H6/98
8.9 G3/G4
10.4 A2/A3/A7/A8/B3/B7
B8
10.5 10
11.0 51/52/53/54/55/71
11.1 M4/M8/N2/N4
11.7 72/73
11.9 67/68
12.7 E3/92/93/96
13.7 B4/B9
14.4 94/97
15.0 A4/A9
01-041 EFF DATE: 11-01-03
+ 01-TTT
-
01-5785 * CYLINDER HEAD, RIGHT BANK - (ENGINE REMOVED), R & R .0 R2
3.7 U1/U4
3.9 U2/U3
4.3 C5/E6/E7/E8/E9/G3
G4/H1/H3/S1/S4/T1
T4
4.5 E4/F1/F2/H2/H4/H5
H6/J1/M1/M2/M3/M5
M6/M7/N1/N3/N5/R1
S2/S3/S5/S6/T2/T5
98
4.6 C6
4.8 P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4
4.9 M9
5.0 10
51/52/53/54/55/71
5.1 T3
6.1 A2/A3/A7/A8
6.3 B3/B7/B8
6.4 E3/67/68/92/93/96
6.5 72/73
7.0 M4/M8/N2/N4
7.4 A4/A9/B4/B9/94/97
01-5786 CYLINDER HEAD, RIGHT BANK-(ENGINE & CAMSHAFT REMOVED), R & R .0 N1/N2/N3/N4/U1/U2
.0 U3/U4
2.3 R1
2.9 R2/T3
4.3 R3
01-042 EFF DATE: 11-01-03
+ 01-TTT
-
01-5790 * CYLINDER HEAD - LEFT AND RIGHT BANK, R & R .0 S2/S3/S5/S6
8.2 R1/U1/U4
8.8 U2/U3
9.6 S1/S4/T1/T4
9.8 T3
9.9 R2
10.1 P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4
10.2 T2
10.3 T5
10.4 J1/M1/M2/M3/M5/M6
M7/N1/N3/N5
11.0 M9
11.3 E6/E7/E8/E9
11.5 C5/G3/G4/H1/H3
11.6 H2/H4/H5/H6
12.6 C6/E4/F1/F2/98
16.0 10
16.1 A2/A3/A7/A8/B3/B7
B8/M4/M8/N2/N4
16.6 E3/92/93/96
16.8 51/52/53/54/55/71
17.1 67/68
17.6 72/73
18.1 B4/B9
18.3 94/97
20.1 A4/A9
01-043 EFF DATE: 11-01-03
+ 01-TTT
-
01-5795 * CYLINDER HEAD, LEFT & RIGHT BANK - (ENGINE REMOVED), R & R 5.7 U1/U4
5.8 R1/U2/U3
6.7 C5/E6/E7/E8/E9/G3
G4/H1/H3/P1/P2/P6
P7/P8/P9/Q2/S1/S4
T1/T4
6.8 E4/F1/F2/H2/H4/H5
H6/J1/M1/M2/M3/M5
M6/M7/N1/N3/N5/P3
P4/Q4/S2/S3/S5/S6
T2/T5/98
7.1 C6
7.4 M9
7.5 10
51/52/53/54/55/71
7.8 R2
7.9 T3
8.7 A2/A3/A4/A7/A8/A9
B4/B9/E3/92/93/96
9.0 B3/B7/B8/67/68
9.2 72/73
9.5 94/97
10.4 M4/M8/N2/N4
01-044 EFF DATE: 11-01-03
+ 01-TTT
-
CYLINDER HEAD(S) - REM. FOR INSPECTION
----------------
01-5800 * CYLINDER HEAD - ONE, REMOVE TO DIAGNOSE .0 G0/H0/N0
.0 R1/R2/U0
3.0 25/30/40
A1/C1/C4/56/74/75
82/83/84/88/91
3.5 A5/B1/B2/C2/C3/E2
57/62/63/64/65/78
79/81/85/86/87/89
95
4.0 E1/E5/22/23/61
4.5 A2/A3/A7/A8/B3/B7
B8/C5/E3/E4/E6/E7
E8/E9/P0/Q0/T1/T2
T4/T5/92/93/96
4.6 T3
5.0 10
67/68/71/72/73
6.0 94
6.5 B4/B9/97
7.0 A4/A9
01-6821 ADDITIONAL TO CYLINDER HEAD REMOVED .0 C5/C6
(VEHICLES WITH AUTOMATIC TRANSMISSION) .1 P1/P2/P5/Q1/Q2/Q4
.2 E1/E8/E9
.3 C1/C2/C3/C4/C7/G1
G2
01-6822 ADDITIONAL TO CYLINDER HEAD REMOVE .0 P5
(VEHICLES WITH A/C) .3 C1/C4/C7
01-6833 ADDITIONAL TO CYLINDER HEAD REMOVE .0 U0
VEHICLES WITH LEVEL LOWERING
01-045 EFF DATE: 11-01-03
+ 01-TTT
-
01-6835 ADDITIONAL TO CYLINDER HEAD REMOVED .0 E4/E6/E7/E8/E9/F1
(VEHICLES WITH OIL COOLER ON OIL FILTER) .0 F2/G3/G4/P1/P2/P3
.0 P4/P5/P6/P7/P8/P9
.0 Q2/Q4/S1/S2/S3/S4
.0 S5/S6
01-6895 ADDITIONAL TO CYLINDER HEAD REMOVED - (ENGINE REMOVED) .0 E4/E6/E7/E8/E9/F1
(VEHICLES WITH OIL COOLER ON OIL FILTER) .0 F2/G3/G4/S1/S2/S3
.0 S4/S5/S6
CYLINDER HEAD(S) - REINSTALL FOR ENG. CORE RETURN
----------------
01-7001 * CYLINDER HEAD - ONE, REINSTALL (FOR ENG. CORE RETURN) .0 N0
.0 G3/G4/U0
1.0 10/20/25/30/40/80
A1/A5/B1/B2/C1/C2
C3/C4/E2/G1/G2/56
57/62/63/64/65/74
75/78/79/91/95
1.5 H0
A2/A3/A7/A8/B3/B7
B8/C5/E3/E4/E6/E7
E8/E9/P0/Q0/T1/T2
T3/T4/T5/51/52/53
54/55/67/68/71/72
73/92/93/96
2.0 A4/A9/B4/B9/E1/E5
61/94/97
01-046 EFF DATE: 11-01-03
+ 01-TTT
-
01-7002 * CYLINDER HEADS - TWO, REINSTALL (FOR ENG. CORE RETURN) .0 N0
.0 G3/G4/J1/M1/M2/M3
.0 M4/M5/M6/M7/M8/M9
.0 R1/R2/U0
1.3 10
2.0 A2/A3/A7/A8/B3/B7
B8/C6/E3/51/52/53
54/55/67/68/71/72
73/92/93/96
2.5 H0
C5/E4/E6/E7/E8/E9
F1/F2/P1/P2/P3/P4
P6/P7/P8/P9/Q2/Q4
S1/S2/S3/S4/S5/S6
T1/T2/T3/T4/T5
3.0 A4/A9/B4/B9/94/97
01-047 EFF DATE: 11-01-03
+ 01-TTT
-
CYLINDER HEAD(S) - EXCHANGE
----------------
01-7102 * CYLINDER HEAD, ONE - (REMOVED), REPLACE .0 M4/M8/N2/N4
1.8 11/12/15/51/52/53
54/55/71/72/73
1.9 G3/G4/H1/H3/P3/P4
Q4
2.2 R1/R2/R3
2.5 Q1
2.6 H2/H4/H5/H6/J1/M1
M2/M3/M5/M6/M7/M9
N1/N3/N5
2.7 42
2.8 E1/E5/61
2.9 E3/P1/P2/P6/P7/P8
P9/Q2/92/93/96
3.0 A2/A3/A7/A8/B3/B7
B8/43/46/67/68
3.4 C1/C4/C7/E6/E7/E8
E9/G1/G2/P5/Q3
3.5 20/30
56
3.7 A5/26/27/41/45/47
57/74/75/78/79/81
82/83/84/86/87/88
4.2 44
4.3 B1/B2/C2/C3/C5/C6
E2/E4/F1/F2/62/63
64/65/89/95
4.7 A1/A4/A9/B4/B9/85
91/94/97
4.8 98
01-048 EFF DATE: 11-01-03
+ 01-TTT
-
01-7103 * CYLINDER HEADS, TWO - (REMOVED), REPLACE .0 M4/M8/N2/N4
3.2 11/12/15/51/52/53
54/55/71/72/73
3.4 G3/G4/H1/H3/P3/P4
Q4
3.6 R1/R2
3.8 13/14
4.3 H2/H4/H5/H6/J1/M1
M2/M3/M5/M6/M7/M9
N1/N3/N5/S2/S3/S5
S6
4.4 R3
4.8 S1/S4/U0
4.9 P1/P2/P6/P7/P8/P9
Q2
5.7 A2/A3/A7/A8/B3/B7
B8/C5/C6/E3/E4/E6
E7/E8/E9/F1/F2/T1
T2/T3/T4/T5/67/68
92/93/96
6.5 98
8.8 A4/A9/B4/B9/94/97
01-7142 CYLINDER HEAD (ONE), PARTIALLY DISMANTLE AND ASSEMBLE .0 P0/Q0/U0
01-7143 CYLINDER HEADS (TWO), PARTIALLY DISMANTLE AND ASSEMBLE .0 C5/C6/E3/E4/E6/E7
.0 E8/E9/F1/F2/J1/M1
.0 M2/M3/M4/M5/M6/M7
.0 M8/M9/P0/R1/R2/S1
.0 S2/S3/S4/S5/S6/T1
.0 T2/T3/U0
01-049 EFF DATE: 11-01-03
+ 01-TTT
-
ENG. MAIN OIL PAN, R & R / RESEAL / REPL. / REFACE
-----------------
01-050 EFF DATE: 11-01-03
+ 01-TTT
-
01-7500 * ENGINE MAIN OIL PAN, R & R / SEAL .0 T4/T5/U3/U4
(SEE ALSO 01-7623) - VEH. WITH AUTOM. TRANSM. OPTIONAL 3.1 78/79
3.2 42/43
3.3 C2/C3/N1/N3/N5
3.6 G3/G4/41/45/46/47
62/63/64/65/82/83
84/88/89
3.7 M8
3.8 74/75
3.9 Q1/91/95
4.0 M4/85
4.3 C1/C4/C7/G1/G2
4.4 U1
4.5 M1/M2/M3/M5/M9/P5
Q3
4.6 61
4.7 U2/44
4.8 N2/N4
5.0 31/56/57/81/86/87
5.2 T1
5.3 T3
5.5 T2
5.9 C5/C6/F1/H1/H3
6.0 E3
6.2 98
6.5 21/32/33/34
6.7 E1/E2/E4/E5/E6/E9
H2/H4/H5/H6/P1/P2
P3/P4/Q2/Q4/S1/S4
7.0 S2/S3/S5/S6
7.3 J1/M6/M7/35/36/37
51/52/53/54/55/71
72/73
7.6 R1/R2
7.8 E7/E8
7.9 P6/P7/P8/P9
8.0 25
8.3 A1/B1/B2
8.7 92/93/96
9.2 A5
9.3 F2
9.7 67
10.9 A2/A3/A4/A7/A8/A9
B3/B4/B7/B8/B9
11.7 68
12.0 11/12/15
01-051 EFF DATE: 11-01-03
+ 01-TTT
-
01-7505 ENGINE OIL PAN-(ENG. REMOVED), R & R / SEAL 1.3 M8/P5/Q1
1.5 M4/N2/N4
2.0 P1/P2/Q2/Q4/U1/U4
2.1 Q3
2.2 R1
2.4 P3/P4/S1/S4/T1/T4
U2/U3
2.6 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/N5/P6
P7/P8/P9/S2/S3/S5
S6
2.8 R2/T2/T5
2.9 T3
01-052 EFF DATE: 11-01-03
+ 01-TTT
-
01-7506 * ENG. MAIN OIL PAN - (ENG. REMOVED/TRANS. OFF), R & R / SEAL 1.1 Q1/Q3
1.2 P5
1.3 M8/62/63/64/65/89
1.5 M4/N2/N4/41/47
1.7 C1/C2/C3/C4/C7/E1
E2/E5/G1/G2/61
1.8 P1/P2/Q2/Q4/11/12
15/42/43/45/82/83
84/85/88/91/95
1.9 A1/A5/B1/B2/78/79
2.0 H1/H3/P3/P4/S1/S4
U1/U4/57/74/75
2.1 C5/E6/E7/E9/G3/G4
2.2 H2/H4/H5/H6/J1/M1
M2/M3/M5/M6/M7/M9
N1/N3/N5/R1/S2/S3
S5/S6/26/27/44/46
81/86/87
2.3 A4/A9/B4/B9/C6/E4
F1/F2/98
2.4 T1/T4/U2/U3
2.5 R2/T3
2.6 P6/P7/P8/P9/51/52
53/54/55/71/72/73
2.7 94/97
2.8 T2/T5
2.9 A2/A3/A7/A8/B3/B7
B8/E3/E8/67/68/92
93/96
01-7507 * ENG. MAIN OIL PAN - (TIMING CHAIN COVER REMOVED), R & R/SEAL .0 M4/M5
2.2 J1
01-053 EFF DATE: 11-01-03
+ 01-TTT
-
01-7540 * ENGINE MAIN OIL PAN, REPL. .0 T4/T5/U3/U4
(SEE ALSO 01-7623) - VEH. WITH AUTOM. TRANSM. OPTIONAL 3.1 78/79
3.2 42/43
3.3 C2/C3
3.5 M8
3.6 G3/G4/N1/N3/N5/41
45/46/47/62/63/64
65/82/83/84/88/89
3.8 74/75
3.9 91/95
4.0 85
4.1 Q1
4.3 C1/C4/C7/G1/G2/P5
Q3
4.6 U1/61
4.7 T3/44
4.8 M4/N2/N4
4.9 U2
5.0 31/56/57/81/86/87
5.2 M1/M2/M3/M5
5.3 M9/R3
5.4 T1
5.7 T2
6.1 H1/H3
6.2 C5/C6/E3/F1/98
6.5 21/32/33/34
6.6 S1/S4
6.7 P1/P2/P3/P4/Q2/Q4
6.8 E1/E2/E4/E5/E6/E9
6.9 J1/M6/M7
7.0 R2/S2/S3/S5/S6
7.3 35/36/37/51/52/53
54/55/71/72/73
7.5 H2/H4/H5/H6/P6/P7
P8/P9
7.9 E7/E8/R1
8.1 93/96
8.3 A1/B1/B2
8.7 92
8.8 F2
9.2 A5
9.7 67
10.9 A2/A3/A4/A7/A8/A9
B3/B4/B7/B8/B9
11.2 13/14
11.7 68
01-054 EFF DATE: 11-01-03
+ 01-TTT
-
01-7545 ENGINE MAIN OIL PAN-(ENG. REMOVED), REPL. 1.0 M8
1.2 P5/Q1/Q3
1.6 M4/N2/N4
2.1 T3
2.2 P6/P7/P8/P9/R2/S1
S4/U1/U4
2.4 R1
2.5 J1/M6/M7/U2/U3
2.6 T1/T4
2.7 P1/P2/P3/P4/Q2/Q4
2.8 M1/M2/M3/M5/M9/N1
N3/N5/S2/S3/S5/S6
2.9 T2/T5
01-055 EFF DATE: 11-01-03
+ 01-TTT
-
01-7546 * ENG. MAIN OIL PAN - (ENG. REMOVED/TRANSM. OFF), REPL. .0 M5
.9 M8
1.3 62/63/64/65
1.4 M4
1.5 41/47
1.6 N2/N4
1.7 C1/C2/C3/C4/C7/E1
E2/E5/G1/G2/P5/Q1
Q3/R2/61
1.8 10
42/43/45/91/95
1.9 A1/A5/B1/B2/78/79
2.0 80
J1/T3/56/57/74/75
2.1 C5/E6/E9/G3/G4
2.2 H1/H3/P1/P2/P3/P4
Q2/Q4/R1/S1/S4/U1
U4/44/46
2.3 A4/A9/B4/B9/C6/E4
F1/F2/H2/H4/H5/H6
M3/M9/N1/N3/N5/S2
S3/S5/S6/98
2.5 U2/U3
2.6 T1/T4/51/52/53/54
55/71/72/73
2.7 94/97
2.9 A2/A3/A7/A8/B3/B7
B8/E3/E7/E8/T2/T5
67/68/92/93/96
01-7547 * ENGINE MAIN OIL PAN - (TIMING CHAIN COVER REMOVED), REPL. 2.4 J1
01-7554 ENGINE MAIN OIL PAN SEALING SURFACE - (PAN REMOVED), REFACE .3 00
01-7560 ENGINE MAIN OIL PAN SCREWS, TIGHTEN .3 00
01-056 EFF DATE: 11-01-03
+ 01-TTT
-
01-7623 * ADDITION TO OIL PAN, R & R - VEHICLES WITH AUTOMATIC TRANS. .0 C5/T1/T2/T3
.2 C1/C2/C3/C4/C7/E1
P5/41/42/43/44/45
47
.4 G0
.7 P1/P2/P3/P4/Q2/Q4
01-7631 ADDITIONAL TO OIL PAN, R & R .4 J1/M1/M2/M3/M5/M6
(VEHICLES WITH ABC SUSPENSION) M7/M9
ENG. LOWER OIL PAN, R & R / SEAL / REPL.
------------------
01-057 EFF DATE: 11-01-03
+ 01-TTT
-
01-7700 * ENGINE LOWER OIL PAN, R & R / SEAL .0 T4/T5/U3/U4
.8 25
1.1 92/93/94/96/97
1.3 51/52/53/54/55/56
71/72/73
1.4 30
N1/N3/N5/67/68
1.6 M8/R3
1.7 M1/M2/M3/M4/M5/M9
N2/N4
1.8 A4/A9/B4/B9/C5/C6
G3/G4/H1/H2/H3/H4
H5/H6/98
1.9 J1/M6/M7
2.0 E3/E4/E6/E9/F1
2.2 E7/E8/F2
2.3 A2/A3/A7/A8/B3/B7
B8
2.8 P6/P7/P8/P9
3.2 U1
3.3 U2
3.5 P1/P2/P3/P4/Q2/Q4
S1/S4/S5
3.7 S2/S3/S6/T1/T3
3.8 T2
6.0 R2
6.5 R1
01-058 EFF DATE: 11-01-03
+ 01-TTT
-
01-7704 * ENGINE LOWER OIL PAN - (ENGINE REMOVED), R & R / SEAL .5 25
.8 A2/A3/A4/A7/A8/A9
B3/B4/B7/B8/B9/C5
C6/E3/E4/E6/E7/E8
E9/F1/F2/G3/G4/H1
H2/H3/H4/H5/H6/M8
P3/P4/R3/S1/S2/S3
S4/S6/51/52/53/54
55/56/71/72/73/92
93/94/96/97/98
.9 P6/P7/P8/P9
1.0 J1/M6/M7/P1/P2/Q2
Q4/R2/U1/U4
1.1 R1/S5/T3/U2/U3
1.2 M1/M2/M3/M4/M5/M9
N2/N4/T1/T4/67/68
1.3 T2/T5
1.4 N1/N3/N5
01-059 EFF DATE: 11-01-03
+ 01-TTT
-
01-7740 * ENGINE LOWER OIL PAN, REPL. .0 T4/T5/U3/U4
(SEE ALSO OP CODE 01-7750) .8 25
1.1 92/93/94/96/97
1.3 51/52/53/54/55/56
67/68/71/72/73
1.4 30
N1/N3/N5
1.5 M1/M2/M3/M4/M5/M8
M9/N2/N4/R3
1.7 J1/M6/M7
1.8 A4/A9/B4/B9
2.0 H0
C5/C6/G3/G4/S1/S2
S3/S4/S5/S6/98
2.3 A2/A3/A7/A8/B3/B7
B8/E3/E4/E6/E9/F1
2.4 E7/E8/F2
2.7 P6/P7/P8/P9
3.0 P1/P2/Q2
3.2 U1
3.3 U2
3.5 P3/P4/Q4/T3
3.8 T1
3.9 T2
5.8 R2
6.4 R1
01-060 EFF DATE: 11-01-03
+ 01-TTT
-
01-7744 * ENGINE LOWER OIL PAN - (ENGINE REMOVED), REPL. .5 25
.6 R3
.7 M8
.8 H0/50
A2/A3/A4/A7/A8/A9
B3/B4/B7/B8/B9/C5
C6/E3/E4/E6/E7/E8
E9/F1/F2/G3/G4/P3
P4/P6/P7/P8/P9/S1
S2/S3/S4/S6/71/72
73/92/93/94/96/97
98
.9 J1/M6/M7/R2/T3
1.0 M1/M2/M3/M4/M5/M9
N2/N4/S5
1.1 P1/P2/Q2/Q4/U1/U2
U3/U4/67/68
1.2 R1
1.3 T1/T2/T4/T5
1.4 N1/N3/N5
01-7750 ADDITIONAL TO LOWER OIL PAN, R & R .4 P1/P2/Q2/Q4
(VEHICLES WITH AUTOMATIC TRANSMISSION)
01-061 EFF DATE: 11-01-03
+ 01-TTT
-
ENG. SIDE OIL PAN, R & R / SEAL
-----------------
01-7770 * ENGINE SIDE OIL PAN, R & R / SEAL .7 46/81/86/87
.8 57/78/79
TIMING CHAIN COVER, R & R / SEAL / REPL.
------------------
01-062 EFF DATE: 11-01-03
+ 01-TTT
-
01-8000 * TIMING CHAIN COVER, R & R / SEAL .0 R2/T3/T4/T5/U3/U4
(SEE ALSO 01-8120, 8150) - VEH. WITH AUTOM. TRANSM. 5.1 82/83/84/88
5.3 42/45
5.5 74/75
5.7 E2/85
5.8 43/46
6.1 62/63/64/65/89
6.2 A1/A5
6.4 81/86/87
6.5 B1/B2/57/78/79
6.9 C2/C3
7.6 E1/E5/91/95
8.1 61
8.3 Q1
8.7 U1
9.4 41/47
9.8 U2
10.0 C1/C4
10.2 T1
10.3 44
10.8 E6/E9
11.2 M1/M2/M3/M5/M6/M7
N1/N3/N5
11.3 25
C5/C6/C7/E4/E7/E8
F1/F2/G1/G2/G3/G4
H1/H3/P1/P2/P3/P4
Q2/Q4
11.4 T2
11.6 M9
12.3 J1/P5/Q3/S1/S4
12.4 98
12.8 P6/P7/P8/P9
13.1 B4/B9/97
13.3 H2/H4/H5/H6
13.7 51/52/53/54/55/71
72/73
14.0 94
14.2 S2/S3/S5/S6
14.5 R1
15.2 A4/A9
16.3 92/93
16.7 10
17.3 96
18.6 B3/B7/B8/E3
19.3 A2/A3/A7/A8
01-063 EFF DATE: 11-01-03
+ 01-TTT
-
01-8002 * TIMING CHAIN COVER - (VALVE COVER(S) REMOVED), R & R / SEAL .0 R2/T3/T4/T5/U3/U4
(SEE ALSO 01-8120) 4.4 74/75/82/83/84/88
4.6 45
4.8 E2/62/63/64/65/85
89
5.1 E1/E5
5.2 42/43/61
5.4 A1/B1/B2
5.5 46
5.6 A5
5.7 57/78/79/81/86/87
6.1 C2/C3
6.8 91/95
7.2 U1
8.3 U2
8.5 A4/A9/B4/B9/T1/94
97
8.8 H1/H3/41/47
9.1 C1/C4
9.2 E4/E6/E7/E8/E9
9.3 C5/C6/F1/F2/J1/M1
M2/M3/M5/M6/M7/N1
N3/N5/P1/P2/P3/P4
Q2/Q4/S1/S2/S3/S4
S5/S6
9.4 98
9.6 44
9.7 M9/T2
10.2 C7/G1/G2/G3/G4/H2
H4/H5/H6
10.7 25
11.3 P5/P6/P7/P8/P9/Q1
Q3
12.6 R1
13.4 96
14.8 92/93
16.1 B3/B7/B8/E3
17.8 A2/A3/A7/A8
18.4 M4/M8/N2/N4
18.8 67
20.8 68
01-064 EFF DATE: 11-01-03
+ 01-TTT
-
01-8005 TIMING CHAIN COVER - (ENGINE REMOVED), R & R .0 N1/N2/N3/N4
7.8 R2
7.9 T3
01-065 EFF DATE: 11-01-03
+ 01-TTT
-
01-8006 * TIMING CHAIN COVER - (ENG. REMOVED & TRANSM. OFF), R&R/SEAL .0 M4/N2/N4
(SEE ALSO 01-8121) 3.6 74/75
3.7 45/82/83/84/85/88
91
3.8 C2/C3
4.1 A1/B1/B2/E2/62/63
64/65/89
4.3 E1/E5/41/47/95
4.4 61
4.5 G1/G2
4.8 25
C1/C4/C7/42/43
5.1 P5/Q1/Q3/46
5.3 A5/U1/U4
5.5 57/78/79/81/86/87
5.8 U2/U3
6.1 T1/T4
6.3 P6/P7/P8/P9
6.7 44
6.8 H0
C5/C6/E4/E6/E7/E8
E9/F1/F2/G3/G4/P1
P2/P3/P4/Q2/Q4/R1
S1/S2/S3/S4/S5/S6
T2/T5/98
7.0 J1/M1/M2/M3/M5/M6
M7/N1/N3/N5
7.1 A4/A9/B4/B9/94/97
7.4 M9
7.9 R2/T3
9.0 11/12/15/51/52/53
54/55/71/72/73
9.8 A2/A3/A7/A8/67/68
92/93
10.8 B3/B7/B8/E3/96
11.7 M8
11.8 R3
01-066 EFF DATE: 11-01-03
+ 01-TTT
-
01-8009 * TIMING CHAIN COVER - (CYL. HEAD(S) REMOVED), R & R / SEAL .0 A4/A9/B4/B9/C5/C6
(SEE ALSO 01-8120) .0 E4/F1/F2/H1/H2/H3
.0 H4/H5/H6/P1/P2/P3
.0 P4/Q2/Q4/R2/S1/S2
.0 S3/S4/S5/S6/T1/T2
.0 T3/U0/94/97/98
2.7 85/91/95
2.8 C1/C4/C7/P5/Q1/Q3
2.9 74/75/82/83/84/88
3.0 A1/B1/B2/62/63/64
65/89
3.1 G1/G2
3.8 A5/C2/C3/E2/G3/G4
3.9 E1/E5/61
4.1 45
4.2 46
4.4 57/78/79/81/86/87
4.5 E6/E7/E8/E9
5.8 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/N5
7.8 41/47
7.9 A2/A3/A7/A8/B3/B7
B8/E3/71/72/73/92
93/96
8.0 M4/M8/N2/N4
8.8 25
9.5 P6/P7/P8/P9
11.4 R1
12.1 67
14.1 68
01-067 EFF DATE: 11-01-03
+ 01-TTT
-
01-8012 TIMING CHAIN COVER-(CAMSHAFT REMOVED), R & R / SEAL .0 C5/C6/E3/E4/E5/E6
.0 E7/E8/E9/F1/F2/M4
.0 M8/N2/N4/P5/Q1/Q3
.0 R2/S2/S3/S5/S6/T1
.0 T2/U0
7.3 S1/S4
8.6 P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4
9.3 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/N5
11.6 R1
01-068 EFF DATE: 11-01-03
+ 01-TTT
-
01-8060 * TIMING CHAIN COVER, REPL. .0 R2/S2/S3/S5/S6/T4
(SEE ALSO 01-8150, 8120) - VEH. WITH AUTOM. TRANSM. .0 T5/U3/U4
5.4 82/83/84/88
5.7 E2/42/45
5.8 74/75/85
6.1 43/46
6.4 62/63/64/65/89
6.5 A1/A5
6.8 B1/B2/57/78/79/81
86/87
6.9 C2/C3
7.4 91/95
7.6 E1/E5
8.4 61
9.2 U1
10.0 C1/C4
10.1 S1/S4
10.2 41/44/47
10.3 U2
10.8 T1
11.3 25
C7/G1/G2/G3/G4
11.9 C5/C6/P1/P2/P3/P4
Q2/Q4
12.1 E4/E6/E7/E8/E9/F1
F2/H1/H3/T2/T3
12.3 J1/M1/M2/M3/M5/M6
M7/N1/N3/N5
12.6 P5/Q1/Q3
12.7 M9/R1
13.1 98
13.4 B4/B9/P6/P7/P8/P9
97
14.1 H2/H4/H5/H6
14.3 51/52/53/54/55/71
72/73/94
15.5 A4/A9
16.1 92/93
17.4 10
17.6 96
18.9 B3/B7/B8/E3
19.6 A2/A3/A7/A8
20.7 67
22.8 68
25.1 M4/M8/N2/N4
01-069 EFF DATE: 11-01-03
+ 01-TTT
-
01-8062 * TIMING CHAIN COVER - (VALVE COVER(S) REMOVED), REPL. .0 R2/T3/T4/T5/U3/U4
(SEE ALSO 01-8120) 4.8 E2/74/75/82/83/84
85/88
4.9 45
5.1 E1/E5
5.3 62/63/64/65/89
5.5 42/43/61
5.8 A1/B1/B2/46
5.9 A5
6.0 57/78/79/81/86/87
6.1 C2/C3
6.2 91
6.7 95
7.7 U1
8.4 S1/S2/S3/S4/S5/S6
8.8 A4/A9/B4/B9/U2/94
97
9.1 C1/C4/T1
9.4 41/47
9.6 H1/H3/44
9.9 C5/C6/P1/P2/P3/P4
Q2/Q4
10.0 E4/E6/E7/E8/E9/F1
F2/98
10.2 C7/G1/G2/G3/G4
10.3 J1/M1/M2/M3/M5/M6
M7/N1/N3/N5/T2
10.7 M9
11.0 25
H2/H4/H5/H6
11.1 R1
11.4 P5/Q1/Q3
11.8 P6/P7/P8/P9
13.8 96
14.8 92/93
16.4 B3/B7/B8/E3
18.1 A2/A3/A7/A8
18.5 M4/M8/N2/N4
18.8 67
20.8 68
01-070 EFF DATE: 11-01-03
+ 01-TTT
-
01-8066 * TIMING CHAIN COVER - (ENGINE REMOVED & TRANSM. OFF), REPL. .0 M4/N2/N4
(SEE ALSO 01-8121) 3.8 C2/C3
3.9 74/75
4.0 45/82/83/84/85/88
4.1 E2/91
4.3 A1/B1/B2/E1/E5
4.5 G1/G2
4.6 95
4.8 C1/C4/C7/41/47/61
62/63/64/65/89
5.1 P5/26/27/42/43
5.4 46
5.6 A5
5.8 Q1/Q3/57/78/79/81
86/87
6.2 U1/U4
6.3 S1/S2/S3/S4/S5/S6
6.6 R1/U2/U3
6.7 44
6.8 P6/P7/P8/P9
7.3 T1/T4
7.4 B4/B9/C5/C6/E4/E6
E7/E8/E9/F1/F2/G3
G4/H1/H2/H3/H4/H5
H6/P1/P2/P3/P4/Q2
Q4/97/98
7.8 J1/M1/M2/M3/M5/M6
M7/N1/N3/N5/T2/T5
8.3 R2
8.4 A4/A9/M9/94
9.0 T3
9.8 67/68
9.9 11/12/15/51/52/53
54/55/71/72/73
10.2 A2/A3/A7/A8/92/93
11.2 B3/B7/B8/E3/96
11.9 M8
12.0 R3
01-071 EFF DATE: 11-01-03
+ 01-TTT
-
01-8069 * TIMING CHAIN COVER - (CYL. HEAD(S) REMOVED), REPL. .0 A4/A9/B4/B9/C5/C6
(SEE ALSO 01-8120) .0 E4/E9/F1/F2/H1/H2
.0 H3/H4/H5/R2/T1/T2
.0 T3/U0/94/97/98
2.8 A1/B1/B2/C1/C4/P5
Q1/Q3
3.0 85/91/95
3.1 C7/G1/G2
3.3 74/75/82/83/84/88
3.8 C2/C3/E2/G3/G4/62
63/64/65/89
3.9 E1/E5
4.1 A5
4.3 45/61
4.5 46
4.8 E6/E7/E8/57/78/79
81/86/87
5.5 S1/S2/S3/S4/S5/S6
6.5 P1/P2/P3/P4/Q2/Q4
6.8 J1/M1/M2/M3/M5/M6
M7/M9/N1/N3/N5
8.0 M4/M8/N2/N4
8.3 A2/A3/A7/A8/B3/B7
B8/E3/71/72/73/92
93/96
8.5 41/47
9.3 25
10.0 P6/P7/P8/P9
11.8 R1
12.1 67
14.1 68
01-8120 ADDITIONAL TO TIMING CASE COVER REMOVE AND INSTALL .0 C5/C6/E4/E7/E8/E9
(VEHICLE WITH OIL COOLER) .0 F1/F2/G3/G4/M1/M2
.0 M3/M4/M5/S1/S2/S3
.0 S4/S5/S6
.6 E6
01-072 EFF DATE: 11-01-03
+ 01-TTT
-
01-8121 ADDITION TO TIMING CASE COVER R & R (ENGINE REMOVED) .0 C5/C6/E4/E6/E7/E8
(VEHICLES WITH OIL COOLER) .0 E9/F1/F2/G3/G4/M1
.0 M2/M3/M4/M5
01-8150 ADDL. TO OPER. NO. 8000/8060 - VEH. WITH AUTO TRANS OPTIONAL .0 E1/P8
.3 41/42/43/44/45/47
82/83/91
.4 31
.5 G0
P1/P2/P5
ENGINE BLOCK COVERS/PLUGS
-------------------------
01-8499 * ENGINE BLOCK COOLING & OIL COVERS/PLUGS, SEAL / REPL. .6 00
01-073 EFF DATE: 11-01-03
+ 01-TTT
-
CRANKCASE REAR COVER
--------------------
01-8913 * ENGINE CRANKCASE COVER, REAR - (EXPOSED), R & R / SEAL .0 M4/M8
.3 Q1
.6 T3
.7 A0/B0/C0/E0/G0/H0
N0/10/25/40/60/70
80/90
F1/F2/J1/M1/M2/M3
M5/M6/M7/M9/P1/P2
P3/P4/P5/P6/P7/P8
P9/Q2/Q3/Q4/R1/R2
R3/S1/S2/S3/S4/S5
S6/U1/U2/U3/U4/51
52/53/54/55/57
.8 T1/T2/T4/T5
01-8914 * ENGINE CRANKCASE COVER, REAR - (ENG. REMOVED), R & R / SEAL .0 M4/M8/N1/N2/N4
(CRANKCASE COVER EXPOSED (ACCESSIBLE)) .3 Q1
.5 A0/B0/C0/E0/G0/H0
10/25/40/60/70/80
90
F1/F2/J1/M1/M2/M3
M5/M6/M7/M9/P3/P4
Q3/Q4/S1/S2/S3/S4
S5/S6/51/52/53/54
55/57
.6 N3/R3/T3
.7 P1/P2/P5/P6/P7/P8
P9/Q2/R2/U1/U2/U3
U4
.8 R1/T1/T2/T4/T5
01-074 EFF DATE: 11-01-03
+ 01-TTT
-
01-9150 THREADED SOCKET(S), REPAIR .0 C0/E0/G0/H0/M0/N0
(EXPOSED FOR ACCESS) .0 F0/J1/P0/Q0/R1/R2
.0 R3/S1/S2/S3/S4/S5
.0 S6/T1/T2/T3/U0
HELI COIL INSERTS - FOR CYL. HEAD BOLTS
-----------------
01-9161 CYLINDER HEAD BOLT HELI-COIL INSERT - ONE, INSTALL .6 A2/A3/A7/A8/11/12
(CYLINDER HEAD REMOVED) 15/51/52/53/54/55
67/68/71/72/73/92
93
01-9162 CYLINDER HEAD BOLT HELI-COIL INSERT - TWO, INSTALL 1.0 A2/A3/A7/A8/11/12
(CYLINDER HEAD REMOVED) 15/51/52/53/54/55
67/68/71/72/73/92
93
01-9165 HELI-COIL INSERTS FOR LEFT CYL. HEAD BOLTS - ALL, INSTALL 3.5 A2/A3/A7/A8/67/68
(CYLINDER HEAD REMOVED) 92/93
5.0 11/12/15/51/52/53
54/55/71/72/73
01-9166 HELI-COIL INSERTS FOR RIGHT CYL. HEAD BOLTS - ALL, INSTALL 3.5 A2/A3/A7/A8/67/68
(CYLINDER HEAD REMOVED) 92/93
5.0 11/12/15/51/52/53
54/55/71/72/73
01-9199 CYLINDERS, CHECK .0 P0/Q0/R1/R2/R3/S1
(SOCKETS EXPOSED FOR ACCESS) .0 S2/S3/S4/S5/S6/T1
.0 T2/T3/U0
01-075 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE CYLINDER BORES, MEASURE
---------------------
01-9201 ENGINE CYLINDER BORES, ALL - (EXPOSED), INSPECT & MEASURE .3 C1/C4/C7/G1/G2/P5
Q1/Q3/S1/S2/S3/S4
S5/S6/U1/U4
.4 25/40/80
A1/A5/B1/B2/C2/C3
C5/E1/E2/E5/E6/E7
E8/E9/G3/G4/H1/H3
P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4/T1/T3
T4/U2/U3/21/31/57
61/62/63/64/65/74
75/78/79/91/95
.5 C6/H2/H4/H5/H6/J1
M1/M2/M3/M5/M6/M7
M9/N1/N3/N5/R1/R2
T2/T5/22/23/32/33
34/35/36/37/56
.6 10
A2/A3/A7/A8/B3/B7
B8/E3/E4/F1/F2/M4
M8/N2/N4/R3/51/52
53/54/55/67/68/71
72/73/92/93/96/98
.9 A4/A9/B4/B9/94/97
01-9291 CYLINDER BORES (ALL), DRILL AND HONE .0 P0/Q0/R1/R2/R3/S1
(ENGINE DISMANTLED) .0 S2/S3/S4/S5/S6/T1
.0 T2/T3/U0
01-076 EFF DATE: 11-01-03
+ 01-TTT
-
ENGINE OIL DIPSTICK TUBE
------------------------
01-9600 ENGINE OIL DIPSTICK GUIDE TUBE, SEAL / REPL. IF REQ. .0 J1/M1/M2/M3/M4/M5
.0 M6/M7/M8/M9/N2/N4
.0 U1/U3/U4
.4 P1/P2/P3/P4/P6/P7
P8/P9/Q2/Q4/S1/S2
S3/S4/S5/S6
.5 N1/N3/N5/P5/Q1/Q3
.6 25/40/80
C1/C4/E4/E5/F1/G1
R1/91
.7 A1/A5/B1/B2/C2/C3
C5/E1/E6/E7/E8/E9
H1/H2/H3/T2/U2/61
62/63/64/65
.8 10/50/70
A2/A3/A7/A8/B3/B7
B8/E2/E3/67/68/92
93/95/96
1.2 A4/A9/B4/B9/94/97
5.3 T3
7.7 R2
01-077 EFF DATE: 11-01-03
+ 01-XXX
-
01 0000 JOBS IN GROUP 01 INCLUDE OPERATION(S) AS REQ.:
COOLING SYST., PRESSURE TEST & CHECK FOR LEAK (AFTER REPAIR)
ENGINE COOLANT, CHECK FOR PROPER ANTIFREEZE PROTECTION
SYNCHRONIZING/CODING/SETTING OF COMPONENTS DO TO REPAIRS
+JOBS IN GROUP 01 DO NOT INCLUDE OPARATION(S) FOR:
ENGINE COMPARTMENT PANEL(S) - BOTTOM, R & R WHERE/WHEN REQ.
0______________________________________________________________________________________________________
0 01 1010 +DOES NOT INCLUDE:
COMPONENTS/PARTS, R & R
<NOTE: >
OPERATION 01-1010 AND TIME ALLOWANCE CAN NOT BE APPLIED TO
SUBSEQUENT CLAIM(S) WITH SAME WORK/REPAIR ORDER DATE
OPERATION(S)/TIME ALLOWANCES FOR COMPONENTS/PARTS R & R CAN
NOT BE CLAIMED WHEN INCLUDED IN THE SUBSEQUENT REPAIR
0______________________________________________________________________________________________________
0 01 1203 +INCLUDES:
COMPRESSION TEST VIA SPARK PLUG PORT
01-X001
+ 01-XXX
-
01 1204 +INCLUDES:
COMPRESSION TEST VIA GLOW PLUG PORTS
0______________________________________________________________________________________________________
0 01 1205 +INCLUDES:
COMPRESSION TEST VIA PRECHAMBER PORTS
0______________________________________________________________________________________________________
0 01 1300 +INCLUDES:
AIR CLEANER, R & R WHERE REQ.
PERFORM SECOND TEST WITH OILED CYLINDERS
EVALUATE TEST RESULTS AND CONDITION
0______________________________________________________________________________________________________
0 01 2400 +INCLUDES:
2401 BATTERY GROUND CABLE, D & C AT BATTERY
RADIATOR, R & R
AIR CLEANER FILTER, R & R / CLEAN
A/C SYSTEM, DISCHARGE / RECHARGE
A/C HOSES, D & C
PROPELLER SHAFT, ADJUST LENGTH
EXHAUST SYSTEM, R & R
POWER STEERING PUMP OIL, DRAIN / REFILL / CORRECT LEVEL
POWER STEERING HOSES, D & C
ENGINE OIL COOLER HOSES, D & C
HYDRAULIC CLUTCH ACTUATING MECHANISM, BLEED
SHIFT LINKAGE, ADJUST
PROPELLER SHAFT DISC BOLTS, RETIGHTEN
01-X002
+ 01-XXX
-
DRAIN PLUGS (ALL), RETIGHTEN
RUN ENGINE, CHECK FOR ANY LEAKS
IDLE SPEED, ADJUST
ANTIFREEZE PROTECTION, CHECK AND CORRECT
ENGINE AND TRANSMISSION FLUID LEVEL, CHECK AND CORRECT
<123 MODEL INCLUDES ADDITIONALLY: >
ENG. FREE HOP STOP, R & R / ADJ.
COOLING FAN, R & R
STEERING SHOCK, D & C
DIESEL INJECTION SYSTEM, BLEED OFF AIR
BOWDEN CABLE FOR COLD ENGINE IDLE, ADJ.
<124 MODEL INCLUDES ADDITIONALLY: >
RADIATOR SIDE COVERINGS, LOOSEN / REINSTALL
COOLING FAN, R & R
EXHAUST SHIELD, R & R
<129 MODEL INCLUDES ADDITIONALLY: >
EXHAUST SHIELD, R & R
<201 MODEL INCLUDES ADDITIONALLY: >
RADIATOR COVERING, R & R
EXHAUST SHIELD, R & R
VEH. LEVELING SYSTEM, ADDL. WORK AS REQ. TO R & R ENG.
+AFTER INSPECTION:
FUEL PREFILTER, REPL. (DIESELS)
DISCONNECTED ENGINE COOLANT HOSES, REPL.
+DOES NOT INCLUDE:
01-X003
+ 01-XXX
-
ENGINE MOUNTS, REPL.
DISCONNECTED FUEL HOSES, REPL.
DISCONNECTED POWER STEERING HOSES, REPL.
DISCONNECTED HEATER HOSES, REPL.
ENGINE SHOCK ABSORBER, REPL.
0______________________________________________________________________________________________________
0 01 2600
0______________________________________________________________________________________________________
0 01 2602
0______________________________________________________________________________________________________
0 01 2800 +INCLUDES:
2801 FLUIDS, DRAIN AS REQ. / REFILL (REPAIR RELATED)
ENG. COMPARTMENT COVERS/PARTITIONS, R & R AS NEC.
AIR CLEANER(S), R & R / CLEAN
A/C, DISCHARGE / RECYCLE / RECHARGE *
A/C REFRIGERANT HOSES, D & C AT COMPRESSOR *
OIL/FLUID/FUEL HOSES LEADING TO ENG., D & C
ELECTRICAL WIRING/VAC. LINES LEADING TO ENG., D & C
RADIATOR & FAN SHROUD, R & R
EXHAUST SYST./SHIELDS, R & R OR D & C AT MANIFOLD(S) AS REQ.
EXHAUST BRACKET TO TRANSM., D & C
PROPELLER SHAFT, D & C AT TRANSM. / READJUST LENGTH
PROPELLER SHAFT DISC BOLTS, RETIGHTEN
SHIFT LINKAGE, ADJ.
DRAIN PLUGS - ALL, RETIGHTEN (REPAIR RELATED)
ALL FLUID LEVELS, CORRECT (REPAIR RELATED)
RUN ENGINE, CHECK FOR LEAK(S) (FUEL/OILS/COOLANT)
ENGINE IDLE, ADJ.
TRANSM. CONTROL PRESS. ROD/CABLE, ADJ. <(UP TO TRANS 722.5)>
ANTIFREEZE PROTECTION, CHECK / CORRECT
01-X004
+ 01-XXX
-
* APPLIES TO MODELS 140/170/202/208/210 ONLY IF ENGINE IS
TO BE EXCHANGED
<107 MODEL INCLUDES ADDITIONALLY: >
ENGINE HOOD, R & R
<124 MODEL INCLUDES ADDITIONALLY: >
STEERING DRAG LINK, D & C AT ONE SIDE <(4MATIC)>
FRONT AXLE SHAFTS, D & C <(4MATIC)>
W/WASHER CONTAINER, R & R <(TURBO DIESEL)>
AIR DUCTS BEHIND HEADLAMPS, R & R <(400-420/500)>
HEADLAMP ASSY. - R/SIDE, R & R <(400-420/500)>
P/STEERING RESERVOIR, R & R <(400-420/500)> <IN OPER. 2800>
<126 MODEL INCLUDES ADDITIONALLY: >
STEERING SHOCK & DRAG LINK, D & C AT ONE SIDE
<129 MODEL INCLUDES ADDITIONALLY: >
COOLING FAN, R & R
FRONT STABILIZER BAR, D & C AT CHASSIS <(SL600/600SL)>
<140 MODEL INCLUDES ADDITIONALLY: >
POLY V-BELT, D & C
A/C COMPRESSOR, D & C WITH REFRIGERANT HOSES CONNECTED
AIR DUCT BELOW W/SHIELD, R & R
COOLING FAN, R & R
<170 MODEL INCLUDES ADDITIONALLY: >
UPPER RADIATOR SUPPORT, R & R
POLY V-BELT, R & R
A/C COMPRESSOR, D & C WITH REFRIGERANT HOSES CONNECTED
01-X005
+ 01-XXX
-
<201 MODEL INCLUDES ADDITIONALLY: >
W/WASHER CONTAINER, R & R <(TURBO DIESEL)>
TRANSM. OIL FILLER TUBE, R & R
<202 MODEL INCLUDES ADDITIONALLY: >
POLY V-BELT, D & C
A/C COMPRESSOR, D & C WITH REFRIGERANT HOSES CONNECTED
W/WASHER CONTAINER, R & R
<210 MODEL INCLUDES ADDITIONALLY: >
STABILIZER BAR, D & C AS NEC.
W/WASHER RESERVOIR, R & R
POLY V-BELT, D & C
A/C COMPRESSOR, D & C WITH REFRIGERANT HOSES CONNECTED
+AFTER INSPECTION:
MOTOR MOUNTS, REPL. <(107/123 MODELS)>
DISCONNECTED ENG. COOLANT HOSES, REPL.
+DOES NOT INCLUDE:
DISCONNECTED FUEL HOSES, REPL.
DISCONNECTED HEATER HOSES, REPL.
MOTOR MOUNTS, REPL. <(124/126/129/201/202/208/210 MODELS)>
ASD HYDRAULIC SYSTEM, BLEED
0______________________________________________________________________________________________________
01-X006
+ 01-XXX
-
01 2802 +INCLUDES:
2803 COOLING FAN, R & R
2804 RADIATOR, R & R
OIL/FLUID/FUEL HOSES LEADING TO ENGINE, D & C
A/C SYSTEM, DISCHARGE / RECYCLE / RECHARGE *
A/C REFRIGERANT HOSES, D & C *
A/C COMPRESSOR, D C AT ENG. WITH HOSES CONNECTED
EXH. SYSTEM AND SHIELDS, D & C OR R & R AS REQ.
PROPELLER SHAFT, D & C AT FRONT FLEX DISC
SHOULDER SCREWS OF FLEX DISC ON TRANSM., RETORQUE
PROPELLER SHAFT, ADJUST LENGTH
SHIFT LINKAGE, ADJUST
DRAIN PLUGS (ALL), RETIGHTEN
* APPLIES ONLY IF ENGINE IS TO BE EXCHANGED
<107 MODEL INCLUDES ADDITIONALLY: >
ENGINE HOOD, R & R
BATTERY, R & R <(450SL/C)>
<126 MODEL (560 SEL/C) INCLUDES ADDITIONALLY: >
DRAG LINK AND STEERING SHOCK, D & C
HYDRAULIC LEVEL CONTROL LINES, D & C
FLUID LEVEL FOR HYDRAULIC LEVEL CONTROL SYSTEM, CORRECT
A/C COMPR., D & C AT ENGINE WITH LINES CONNECTED
<129 MODEL INCLUDES ADDITIONALLY: >
FRONT STABILIZER BAR, D & C AT CHASSIS <(SL600/600SL)>
TRANSM. OIL, DRAIN / REFILL <(SL600/600SL)>
TRANSM. OIL LINES, D & C AT ENG. <(SL600/600SL)>
FLUID LEVEL FOR LEVEL CONTROL SYSTEM, CORRECT
+AFTER INSPECTION:
01-X007
+ 01-XXX
-
DISCONNECTED ENGINE COOLING SYSTEM HOSES, REPL.
MOTOR MOUNTS/SHOCKS, REPL. <(107 MODEL)>
DISCONNECTED FUEL HOSES, REPL. <(107 MODEL)>
DISCONNECTED TRANSM. OIL COOLER HOSES, REPL. <(107 MODEL)>
+DOES NOT INCLUDE:
MOTOR MOUNTS, REPL. <(EXCEPT MODEL 107)>
DISCONNECTED HEATER HOSES, REPL.
0______________________________________________________________________________________________________
0 01 4011 +INCLUDES:
DRAIN MOTOR OIL FROM REMOVED ENGINE
UNCRATE NEW ENGINE
NEW ENGINE, FILL WITH BREAK-IN OIL / CORRECT LEVEL
COMPONENTS, TRANSFER AS NEC. TO MAKE NEW ENGINE COMPLETE
TRANSMISSION, D & C AT ENG.
HYDR. MOTOR MOUNTS, INSPECT / TRANSFER
+AFTER INSPECTION:
CLUTCH DISC AND PRESSURE PLATE, REPL.
CLUTCH THROW-OUT BEARING/LEVER, REPL.
STARTER MOTOR, REPL.
HYDR. MOTOR MOUNTS, REPL. <(124/129/201 MODEL)>
+DOES NOT INCLUDE:
ENGINE SERIAL NUMBER, TRANSFER TO NEW ENGINE
FLYWHEEL, TRANSFER
0______________________________________________________________________________________________________
01-X008
+ 01-XXX
-
01 4015 +INCLUDES:
DRAIN MOTOR OIL FROM REMOVED ENGINE
DRAIN TRANSM. OIL FROM TRANSM. AND TORQUE CONVERTER / REFILL
NEW ENGINE, UNCRATE
NEW ENGINE, FILL WITH BREAK-IN OIL / CORRECT LEVEL
COMPONENTS/PARTS, TRANSFER TO MAKE NEW ENGINE COMPLETE
AUTOM. TRANSMISSION AND LINES, D & C
HYDR. MOTOR MOUNTS, INSPECT / TRANSFER
<124 MODEL INCLUDES ADDITIONALLY: >
PROPELLER SHAFT, D & C AT FRONT AXLE TRANSM. <(4MATIC)>
ENGINE SUPPERT ARM - L/SIDE, R & R <(4MATIC)>
TRANSPORT OIL PAN, R & R <(4MATIC)>
ENGINE OIL PAN, R & R <(4MATIC)>
LOWER ENGINE OIL PAN, RESEAL <(4MATIC)>
ENGINE OIL DIPSTICK TUBE, R & R <(4MATIC)>
+AFTER INSPECTION:
TRANSM. TORQUE CONVERTER, REPL.
STARTER MOTOR, REPL.
TRANSM. OIL COOLER LINES/HOSES, REPL.
ENGINE OIL COOLER LINES/HOSES, REPL.
HYDRAULIC MOTOR MOUNTS, REPL.
+DOES NOT INCLUDE:
ENGINE SERIAL NUMBER TRANSFER
FLYWHEEL AND FLEX PLATE, TRANSFER
0______________________________________________________________________________________________________
01-X009
+ 01-XXX
-
01 4016
0______________________________________________________________________________________________________
0 01 4261 +INCLUDES:
ENGINE OIL, DRAIN / REFILL
ENGINE, MOUNT IN ENGINE STAND (TWICE)
ATTACHED COMPONENTS, D & C AS NEC.
ENGINE MAIN OIL PAN, R & R
CRANKSHAFT, R & R
CRANKSHAFT AXIAL PLAY, MEASURE
CRANKSHAFT SEALS, REPL.
OIL PASSAGES, CLEAN
CYLINDER BORES, CLEAN AND MEASURE
CRANKSHAFT MAIN AND CONNECTING ROD JOURNALS, MEASURE
MAIN BEARING CAPS WITH INSERTS, INSTALL & REMOVE /
- MEASURE BORES / SELECT BEARING INSERTS
CONNECTING ROD BEARING CAPS WITH INSERTS, INSTALL & REM. /
- MEASURE BORES / SELECT BEARING INSERTS
STRETCH BOLTS FOR CONNECTING ROD BEARING CAPS, CHECK FOR
- ELONGATION
TDC POSITION, CHECK AND ADJ.
OIL FILTER, D & A / CLEAN / REPL. FILTER ELEMENT
ENGINE, REASSEMBLE FOR INSTALLATION
CYLINDER HEAD(S), REINSTALL
ENGINE ADJUSTMENTS, PERFORM ACCORDING TO SPECIFICATION
VALVES/BASE SETTING OF HYDR. VALVE LIFTERS, CHECK / ADJ.
INJECTION PUMP TIMING, ADJUST (DIESELS)
+AFTER INSPECTION:
ATTACHED COMPONENTS, REPL.
CYLINDER BLOCK, REPL.
CRANKSHAFT / PISTONS / MAIN AND CONN. ROD BEARINGS, REPL.
SPARK PLUGS, REPL.
01-X010
+ 01-XXX
-
+DOES NOT INCLUDE:
BASE BORES FOR MAIN AND CONN. ROD BEARINGS, MEASURE
CONN. RODS, CHECK AND STRAIGHTEN
CYLINDER HEAD(S), REPAIR / RECONDITION
BEARINGS FOR INTERMEDIATE SHAFT AND OIL PUMP DRIVE IN
- CYLINDER BLOCK, REPL.
ATTACHED UNITS, REPAIR / RECONDITION
ENGINE TEST RUN, ON TEST BENCH
0______________________________________________________________________________________________________
0 01 4360 +INCLUDES:
OPERATION FOR "ENGINE, R & R"
TRANSFER ALL SUBASSEMBLIES (D & C):
- TRANSMISSION
- CYL. HEAD WITH INTAKE & EXHAUST MANIFOLD
- H.V. DISTRIBUTOR (WHERE APPLICABLE)
- ENG. COOLANT PUMP/HOUSING
- FAN BELT(S) / TENSIONERS
- GENERATOR AND CARRIER
- STARTER MOTOR
- OIL FILTER HOUSING / REPL. FILTER
- FUEL FILTER HOUSING / REPL. FILTER (DIESEL)
- FUEL INJECTION PUMP (DIESEL)
- MECHANICAL VAC. PUMP (DIESEL)
- POWER STEERING PUMP AND CARRIER
- SECONDARY AIR INJECTION PUMP
- TURBOCHARGER (DIESEL)
- A/C COMPRESSOR WITH CARRIER
01-X011
+ 01-XXX
-
- ENGINE SUPPORT ARMS
- ALL OTHER MINOR PARTS TO COMPLETE ASSEMBLY OF ENGINE
ENGINE, FILL WITH BREAK-IN OIL
BASIC ENGINE AND VALVE TIMING, CHECK
VALVES/BASE SETTING OF HYDRAULIC VALVE LIFTERS, CHECK/ADJUST
IGNITION TIMING, ADJUST
IDLE SPEED/LAMBDA, ADJUST
ENGINE SERIAL NO., TRANSFER TO NEW ENGINE BLOCK
PARTS AND ASSEMBLIES, CLEAN
+DOES NOT INCLUDE:
CYL. HEAD(S), D & A
0______________________________________________________________________________________________________
0 01 4370 +INCLUDES:
ENGINE, R & R
TRANSFER ALL SUBASSEMBLIES:
- TRANSMISSION
- CYL. HEAD WITH INTAKE AND EXHAUST MANIFOLD
- ENGINE OIL PUMP
- CRANKSHAFT
- CONNECTING RODS
- INJECTION TIMING DEVICE,
- TIMING CHAIN GUIDES
- HIGH VOLTAGE DISTRIBUTOR
- INJECTION PUMP
- GENERATOR AND CARRIER
- STARTER MOTOR
- OIL & FUEL FILTERS
01-X012
+ 01-XXX
-
- POWER STEERING PUMP AND CARRIER
- SECONDARY AIR INJECTION PUMP
- TURBOCHARGER
- A/C COMPRESSOR AND CARRIER
- ALL OTHER PARTS TO COMPLETE ASSEMBLY OF ENGINE
VALVE TIMING, CHECK
VALVES, ADJUST
BASE SETTING OF HYDRAULIC VALVE LIFTERS, CHECK
IGNITION TIMING, ADJUST
IDLE SPEED/LAMBDA, ADJUST
ENGINE SERIAL NUMBER, TRANSFER TO NEW ENGINE BLOCK
CYLINDER HEAD SCREWS, RETORQUE AFTER TEST RUN
ADJUSTMENTS ACCORDING TO SPECIFICATIONS
PARTS/ASSEMBLIES, CLEAN
+DOES NOT INCLUDE:
CYLINDER BLOCK, MEASURE
0______________________________________________________________________________________________________
0 01 4380 +INCLUDES:
OPER. FOR: "ENGINE, R & R"
WITH ENGINE REMOVED: TRANSFER (R & R / REPL. IF REQ.)
TRANSMISSION
INTAKE MANIFOLD(S) - COMPLETE
EXHAUST MANIFOLD(S)
STARTER MOTOR
GENERATOR
SENSORS AND SWITCHES
ENG.COOLANT PUMP, PULLEYS, TENSIONER AND BELT(S)
POWER STEERING PUMP
A/C COMPRESSOR <(WHERE REMOVED WITH ENG.)>
ENG. OIL FILTER HOUSING
COMPONENTS CARRIER
ENG. SUPPORT ARMS
01-X013
+ 01-XXX
-
OTHER MINOR COMPONENTS AND BRACKETS TO MAKE ENG. COMPLETE
ENG. OIL FILTER, CHANGE / INSTALL BREAK-IN OIL
<GAS. ENGINES INCLUDE ADDITIONALLY: >
EGR AND SEC. AIR INJECTION COMPONENTS/HOSES/LINES, R & R
FUEL INJECTORS / LINES / RAILS, R & R
<DIESEL ENGINES INCLUDE ADDITIONALLY: >
MECH. VAC. PUMP, R & R
FUEL INJECTION PUMP AND INJECTORS, R & R
0______________________________________________________________________________________________________
01-X014
+ 01-XXX
-
01 5011 +INCLUDES:
AIR CLEANER, R & R WHERE NEC.
IGNITION CABLE COVERS, R & R
IGNITION CABLES, D & C
FUEL LINES ABOVE VALVE COVER, D & C
VACUUM LINE TO BRAKE BOOSTER, D & C
VALVE COVERS, CLEAN / REPL. GASKET IF REQ.
RUN ENGINE, RECHECK VALVE COVERS FOR LEAK(S)
ENGINE OIL LEVEL, CORRECT
<129/140 MODELS INCLUDE ADDITIONALLY: >
BRACKET FOR ELECTRIC WIRINGS, D & C AT COVER <(119 ENG.)>
INT. MANIFOLD, R & R / REPL. GASKETS IF REQ. <(120 ENG)>
CAMSHAFT POSITION SENSOR, R & R <(120 ENG.)>
CRANKCASE VENTILATION LINE, D & C <(120 ENG.)>
ENGINE OIL FILLER TUBE, D & C <(120 ENG.)>
+AFTER INSPECTION:
VALVE COVER(S), REPL.
0______________________________________________________________________________________________________
0 01 5012 +INCLUDES:
AIR CLEANER, R & R WHERE NEC.
IGNITION CABLE COVER(S), R & R
IGNITION CABLES, D & C
FUEL LINES ABOVE VALVE COVER, D & C
VACUUM LINE TO BRAKE BOOSTER, R & R
VALVE COVER CLEAN / REPL. GASKET IF REQ.
RUN ENGINE, RECHECK VALVE COVER FOR LEAK(S)
ENGINE OIL LEVEL, CHECK / CORRECT
01-X015
+ 01-XXX
-
<129/140 MODELS INCLUDE ADDITIONALLY: >
INTAKE MANIFOLD, R & R <(120 ENG.)>
CAMSHAFT POSITION SENSOR, R & R <(120 ENG.)>
+AFTER INSPECTION:
VALVE COVER, REPL.
0______________________________________________________________________________________________________
0 01 5013 +INCLUDES:
AIR CLEANER, R & R WHERE NEC.
IGNITION CABLE COVER(S), R & R
IGNITION CABLES, D & C
VALVE COVER CLEAN, REPL. GASKET IF REQ.
RUN ENGINE, RECHECK VALVE COVER FOR LEAK(S)
ENGINE OIL LEVEL, CHECK / CORRECT
<129/140 MODELS INCLUDES ADDITIONALLY: >
BRACKET FOR ELECTRIC WIRING, D & C <(119 ENG.)>
INTAKE MANIFOLD, R & R <(120 ENG.)>
ENG. OIL FILLER TUBE, D & C <(120 ENG.)>
+AFTER INSPECTION:
VALVE COVER REPL.
01-X016
+ 01-XXX
-
01 5014 +INCLUDES:
SPARK PLUG CABLES/COVERS, D & C <(GAS. ENG.)>
VALVE COVER CLEAN / REPL. GASKET IF REQ.
RUN ENGINE, RECHECK VALVE COVER FOR LEAK(S)
ENGINE OIL LEVEL, CHECK / CORRECT
VALVE COVER ATTACHMENTS, TRANSFER WHEN REPLACING VALVE COVER
<123 MODEL INCLUDES ADDITIONALLY: >
ACC. LINKAGE CONTROLS, R & R OR D & C AS NECESSARY
AIR CLEANER, R & R
COLD ENGINE IDLE ADJUSTING CABLE, D & C / ADJUST
VACUUM LINES/HOSES, D & C
<124 MODEL INCLUDES ADDITIONALLY: >
CENTER NOISE PARTITION (TOWARD FIRE WALL), R & R <104 ENG.>
CHARGED AIR PIPE, R & R / REPLACE GASKET <(TURBO DIESEL)>
TRANSM. CONTROLS, R & R <(DIESEL)>
AIR INT. DUCT OVER VALVE COVER, R & R <(104 ENG. WITH HFM)>
PRESS. CONTROL HOUSING, LOOSEN / REINSTALL <(606 ENG.)>
RESONANCE INTAKE MANIFOLD PIPE, R & R <(606 ENG.)>
INJ. LINES, R & R <(606 ENG.)>
W/WASHER RESERVOIR, R & R <(606 ENG.)>
<129 MODEL INCLUDES ADDITIONALLY: >
ELECTRIC CABLE HARNESS BRACKET, D & C AT VALVE COVER
AIR INT. DUCT OVER VALVE COVER, R & R <(104 ENG. WITH HFM)>
<126 MODEL TURBO DIESEL INCL. ADDITIONALLY: >
CHARGED AIR PIPE OVER VALVE COVER, R & R / REPL. GASKET
TRANSM. CONTROLS, R & R
ACC. LINKAGE CONTROLS, R & R OR D & C AS NEC.
01-X017
+ 01-XXX
-
<140 MODEL INCLUDES ADDITIONALLY: >
AIR INT. DUCT OVER VALVE COVER, R & R <(104 ENG. WITH HFM)>
CHARGED AIR PIPE, R & R / REPL. GASKET <(DIESEL)>
TRANSM. CONTROLS, R & R <(DIESEL)
ACC. LINKAGE CONTROLS, D & C AS NEC. <(DIESEL)>
<170 MODEL INCLUDES ADDITIONALLY: >
AIR INT. PIPE ABOVE VALVE COVER, R & R
IGN. COILS/SPARK PLUG CONNECTORS, D & C
<201 MODEL INCLUDES ADDITIONALLY: >
AIR CLEANER, R & R <(102 ENG.)>
CHARGED AIR PIPE, R & R / REPLACE GASKET <(TURBO DIESEL)>
TRANSM. CONTROLS, R & R <(DIESEL)>
<202 MODELS INCLUDE ADDITIONALLY: >
AIR INTAKE DUCT ABOVE VALVE COVER, R & R
PARTITION BEHIND VALVE COVER, R & R
<210 MODEL INCLUDES ADDITIONALLY: >
<GAS. ENG.:>
AIR INTAKE DUCT ABOVE VALVE COVER, R & R <(104 ENG.)>
IGN. COILS & CABLES, R & R <(104 ENG.)>
<DIESEL:>
PRESSURE HOUSING, LOOSEN AS NEC. / REINSTALL
INTAKE MANIFOLD, R & R
INTAKE PIPE ABOVE VALVE COVER, R & R
INJECTORS FUEL LINES/ LEAK-OFF HOSES, R & R
+AFTER INSPECTION: (ALL MODELS)
01-X018
+ 01-XXX
-
VALVE COVER, REPL. IF REQ.
0______________________________________________________________________________________________________
0 01 5081 +INCLUDES:
5082 +AFTER INSPECTION:
5083 VALVE COVER(S), REPL.
0______________________________________________________________________________________________________
0 01 5412 +INCLUDES:
GLOW PLUGS, R & R
CHARGED AIR PIPE (ABOVE VALVE COVER), R & R <(TURBO DIESEL)>
0______________________________________________________________________________________________________
0 01 5414 +INCLUDES:
GLOW PLUGS, R & R
0______________________________________________________________________________________________________
0 01 5510 +INCLUDES:
BATTERY GROUND CABLE, D & C AT BATTERY
ENGINE COOLANT, DRAIN / REFILL
COOLANT HOSE FROM ENGINE TO RADIATOR TOP, R & R
TIMING CHAIN GUIDE RAIL IN CAMSHAFT HOUSING, R & R
TIMING CHAIN TENSIONER, R & R
VALVES, ADJUST
SPARK PLUGS, R & R / CLEAN / ADJUST
RUN ENGINE, CHECK REPAIR FOR LEAKS
01-X019
+ 01-XXX
-
01 5521 +INCLUDES:
COVER(S) ON CAMSHAFT HOUSING, R & R
LEFT CAMSHAFT SPROCKET, R & R
BOTH CAMSHAFTS, R & R
LIFTING EYES, R & R
VENT VALVE, R & R
ALL VALVE ADJUSTING SCREWS, R & R
ALL PARTS, CLEAN AND CHECK
0______________________________________________________________________________________________________
0 01 5700 +INCLUDES:
FAN SHROUD/RING, REMOVE OR LOOSEN / REINSTALL
COOLING FAN, R & R
VALVE COVER, R & R
RUN ENGINE, CHECK REPAIR FOR LEAK(S)
<103 ENG. INCLUDES ADDITIONALLY: >
DISTRIBUTOR CAP/ROTOR/ROTOR DRIVE/WIRES, R & R
HEATER RETURN PIPE, D & C
UPPER RADIATOR SUPPORT/CROSS MEMBER, R & R <(201 MODEL)>
<104 ENG. WITH CIS-E OR LH INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
DISTRIBUTOR CAP/ROTOR/ROTOR DRIVE/WIRES, R & R
HEATER RETURN PIPE, D & C
POLY V-BELT IDLER PULLEY, R & R <(ENG. WITH CIS-E)>
POLY V-BELT TENIONING DEVICE SHOCK ABSORBER, D & C
POLY V-BELT, R & R
FAN PULLEY, R & R
SEC. AIR INJ. PUMP, LOOSEN / REINSTALL
CHAIN TENSIONER, R & R
CHAIN GUIDE/RAIL, R & R
01-X020
+ 01-XXX
-
<104 ENG. WITH HFM INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
POLY V-BELT, D & C
HEATER RETURN PIPE, D & C
GENERATOR, D & C AS NEC.
CHAIN TENSIONER, R & R
<111 ENG. INCLUDES ADDITIONALLY: >
ENG. COOLANT, DRAIN AS NEC. / REFILL
POLY V-BELT, R & R
THEMOSTAT HOUSING, R & R
+AFTER INSPECTION: (ALL MODELS)
COVER, REPL.
RADIAL CAM SEAL IN COVER, REPL.
0______________________________________________________________________________________________________
0 01 5702 +INCLUDES:
<119 ENGINE WITH LH-SFI: >
OPERATION FOR "VALVE COVER - L/SIDE, R & R / RESEAL"
ENG. COOLING FAN & SHROUD, R & R <(124 MODEL)>
DISTRIBUTOR COVER/CAP/ROTOR/ROTOR DRIVE/WIRES, R & R
POWER STEERING OIL, DRAIN / REFILL
POWER STEERING OIL RESERVOIR, R & R
RUN ENGINE, CHECK REPAIR FOR LEAK(S)
<119 ENGINE WITH ME-SFI: >
OPERATION FOR "VALVE COVER - L/SIDE, R & R / RESEAL"
POWER STEERING OIL, DRAIN / REFILL
01-X021
+ 01-XXX
-
POWER STEERING PUMP, R & R
RUN ENGINE, CHECK REPAIR FOR LEAK(S)
<129 MODEL INCLUDES ADDITIONALLY: >
FRONT ENGINE SUPPORT, LOOSEN / TIGHTEN
+AFTER INSPECTION:
COVER, REPL.
RADIAL CAM SEAL IN COVER, REPL.
0______________________________________________________________________________________________________
0 01 5703 +INCLUDES:
<119 ENGINE WITH LH-SFI: >
OPERATION FOR "VALVE COVER - R/SIDE, R & R"
ENG. COOLING FAN & SHROUD, R & R <(124 MODEL)>
DISTRIBUTOR COVER/CAP/ROTOR/ROTOR DRIVE/WIRES, R & R
RUN ENGINE, CHECK REPAIR FOR LEAK(S)
<119 ENGINE WITH ME-SFI: >
OPERATION FOR "VALVE COVER - R/SIDE, R & R"
RUN ENGINE, CHECK REPAIR FOR LEAK(S)
+AFTER INSPECTION:
COVER, REPL.
RADIAL CAM SEAL IN COVER, REPL.
0______________________________________________________________________________________________________
01-X022
+ 01-XXX
-
01 5721 +INCLUDES:
5722 VALVE COVERS, R & R
5723 DISTRIBUTOR CAP, ROTOR & DRIVE, R & R
ENG. COOLANT, DRAIN AS NEC. / REFILL / PRESSURE TEST SYST.
COOLING FAN & SHROUD, R & R
FAN BELT, D & C
FAN PULLEY, D & C <(IN OPER. 5721/5723)>
THERMOSTAT HOUSING, D & C
UPPER RADIATOR HOSE, D & C
<140 MODEL INCLUDES ADDITIONALLY: >
UPPER RADIATOR SUPPORT, R & R
+AFTER INSPECTION:
SEAL RING IN FRONT COVER, REPL.
COVER(S), REPL.
0______________________________________________________________________________________________________
0 01 5750 +INCLUDES:
LOCATING PIN - L/SIDE, PREPARE FOR REMOVAL
LOCATING PINS, R & R
CYL. HEAD GASKET, REMOVE UP TO JOINT EDGE
SEALING SURFACE, CLEAN
CHECK FOR PROPER SEATING
0______________________________________________________________________________________________________
01-X023
+ 01-XXX
-
01 5760 +INCLUDES:
PARTITIONS/COVERS IN ENG. COMPARTMENT, R & R AS REQ.
LINES, HOSES, WIRING AND PIPING, D & C AS NEC.
AIR CLEANER, R & R / CLEAN FILTER
ACC. LINKAGES/CABLES, D & C / ADJ. AFTER REPAIR
ENG. COOLING FAN & SHROUD, R & R
POLY V-BELT, D & C
ENG. COOLANT, DRAIN / REINSTALL / PRESS. TEST AFTER REPAIR
EXH. SYST., D & C AT MANIFOLD AND TRANSM.
SPARK PLUGS, R & R / ADJ. / REPL.
FUEL INJECTORS, R & R <(DIESEL ENG.)>
OPER.: "VALVE COVER, R & R / RESEAL"
CHAIN TENSIONER/RAIL(S)/SPROCKET(S), R & R
CHAIN TENSIONER, RESET WHERE REQ.
REMOVED PARTS AND CRANKCASE SURFACE, CLEAN / INSPECT
THREADED HOLES FOR CYL. HEAD BOLTS, CLEAN / INSPECT
THREADED HOLES FOR SPARK PLUGS, RETAB WHEN NEC.
HEADGASKET, REPL.
BASIC ENG. TIMING, RECHECK
ENGINE & AUTOM. TRANSM. OIL LEVEL, CORRECT
RUN ENG. TO OPER. TEMP., CHECK FOR LEAKS (COOLANT/OIL/FUEL)
INT./EXH. MANIFOLD BOLTS AND NUTS, RETORQUE
LAMBDA, CHECK <(VEH. WITH LAMBDA CONTROL)>
<102 ENG. INCLUDES ADDITIONALLY: >
INT. MANIFOLD, R & R
HYDR. LEVEL CONTROL PUMP, D & C <(190E 2.3-16V)>
THERMOSTAT HSNG., D & C <(190E 2.3-16V)>
CYL. HEAD, R & R WITH EXH. MANIFOLD ATTACHED
IGN. TIMING, CHECK / ADJ.
<103 ENG. INCLUDES ADDITIONALLY: >
CYL. HEAD FRONT COVER, R & R / REPL. CAM SEAL
SEC. AIR INJ. PUMP, D & C AS NEC.
01-X024
+ 01-XXX
-
W/WASHER RESERVOIR, R & R
RADIATOR, R & R <(190E 2.6 / 300SE/L - 126 MODEL)>
BELT TENSIONER, R & R
FRONT BUMPER, R & R <(190E 2.6)>
A/C CONDENSOR, D & C AT RADIATOR <(190E 2.6)>
CYL. HEAD, R & R WITH INT. & EXH. MANIFOLD ATTACHED
<104 ENG. WITH CIS-E/LH INCLUDES ADDITIONALLY: >
CYL. HEAD FRONT COVER, R & R / REPL. CAM SEAL
SEC. AIR INJ. PUMP, D & C AS NEC.
W/WASHER RESERVOIR, R & R
BELT TENSIONER, R & R
CYL. HEAD, R & R WITH INT. & EXH. MANIFOLD ATTACHED
<104 ENG. WITH ME INCLUDES ADDITIONALLY: >
CYL. HEAD FRONT COVER, R & R / REPL. CAM SEAL
AIR INT. TUBE AND RESONANCE INT. MANIFOLD, R & R
SEC. AIR INJ. PUMP, D & C AS NEC. <(124/129/140 MODELS)>
GENERATOR, D & C AS NEC. <(202/210 MODELS)>
CYL. HEAD , R & R WITH EXH. MANIFOLD ATTACHED
<111 ENG. INCLUDES ADDITIONALLY: >
SUPERCHARGER, R & R <(ENG. 111.975)>
CYL. HEAD FRONT COVER, R & R
CAMSHAFTS, R & R
INT. MANIFOLD, D & C AT CYL. HEAD
CYL. HEAD, R & R WITH EXH. MANIFOLD ATTACHED
<601/602/603 ENGINES INCLUDE ADDITIONALLY: >
RADIATOR, R & R
W/WASHER RESERVOIR, R & R
MAIN FUEL FILTER, R & R
CHARGE AIR PIPE ABOVE VALVE COVER, R & R <(TURBO)>
01-X025
+ 01-XXX
-
INT. MANIFOLD, R & R
BELT TENSIONER, R & R
CAMSHAFT, R & R
TURBO, D & C <(602/603 ENG.)>
CYL. HEAD, R & R WITH EXH. MANIFOLD ATTACHED
<606 ENG.: >
RADIATOR, R & R
INT. MANIFOLD, R & R
CAMSHAFTS, CAM HSNG. AND LIFTERS, R & R
ENG. OIL FILTER HSNG, D & C
CYL. HEAD, R & R WITH EXH. MANIFOLD ATTACHED
<616/617 ENGINES INCLUDE ADDITIONALLY: >
CARRIER FOR MAIN FUEL FILTER, D & C AT ENG.
EXH. FLEX PIPE TO EGR VALVE, R & R
ROCKER ARMS WITH BEARING BRACKETS, R & R
CYL. HEAD, R & R WITH INT. & EXH. MANIFOLD ATTACHED
VALVES, ADJ. AFTER REPAIR
DIESEL INJ. SYST., BLEED OFF AIR AFTER REPAIR
WITH TURBO:
TURBO, D & C AT MANIFOLD <(ENG. 617.951/952)>
A/C COMPR. WITH CARRIER, D & C AT ENG. <(IF YORK COMPR.)>
0______________________________________________________________________________________________________
0 01 5765 +INCLUDES:
LINES, HOSES, WIRING AND PIPINGS, D & C AS NEC.
ACC. LINKAGES/BRACKETS/CABLES, D & C / ADJ. AFTER REPAIR
SPARK PLUGS, R & R
FUEL INJ., R & R <(DIESEL)>
OPER. FOR: "VALVE COVER, R & R / RESEAL"
CHAIN TENSIONER/RAIL(S)/SPROCKET(S), R & R
CHAIN TENSIONER, RESET WHERE REQ.
01-X026
+ 01-XXX
-
COOLING FAN / POLY FAN BELT, R & R
REMOVED PARTS AND CRANKCASE SURFACE, CLEAN / INSPECT
THREADED HOLES FOR CYL. HEAD BOLTS, CLEAN / INCPECT
THREADED HOLES FOR SPARK PLUGS, RETAB WHEN NEC.
HEADGASKET, REPL.
BASIC ENG. TIMING, RECHECK
<102 ENG. INCLUDES ADDITIONALLY: >
INT. MANIFOLD, R & R
HYDR. LEVEL CONTROL PUMP, R & R <(190E 2.3-16V)>
THERMOSTAT HSNG. AND COOLANT PIPE, R & R <(190E 2.3-16V)>
CYL. HEAD, R & R WITH EXH. MANIFOLD ATTACHED
<103/104 ENG. WITH CIS-E - CFI INCLUDE ADDITIONALLY: >
CYL. HEAD FRONT COVER, R & R / REPL. CAM SEAL
SEC. AIR INJ. PUMP, D & C
BELT TENSIONER, R & R
CYL. HEAD, R & R WITH INT. AND EXH. MANIFOLD ATTACHED
<104 ENG. WITH LH/HFM - SFI INCLUDES ADDITIONALLY: >
RESONANCE INT. MANIFOLD, R & R <(ENG. WITH HFM - SFI)>
CYL. HEAD FRONT COVER, R & R / REPL. CAM SEAL
SEC. AIR INJ. PUMP, D & C <(124/129/140 MODELS)>
GENERATOR, R & R <(202/210 MODELS)>
BELT TENSIONER, R & R
CYL. HEAD, R & R WITH INT. AND EXH. MANIFOLD ATTACHED
<111 ENG. INCLUDES ADDITIONALLY: >
SUPERCHARGER, R & R <(ENG. 111.975)>
CYL. HEAD FRONT COVER, R & R
CAMSHAFTS, R & R
INT. MANIFOLD, R & R
CYL. HEAD, R & R WITH EXH. MANIFOLD ATTACHED
01-X027
+ 01-XXX
-
<601/602/603 ENGINE INCLUDE ADDITIONALLY: >
BELT TENSIONER, R & R
MAIN FUEL FILTER, R & R
CAMSHAFT, R & R
INT. MANIFOLD, R & R
TURBO, D & C <(602/603 ENGINES)>
CYL. HEAD, R & R WITH EXH. MANIFOLD ATTACHED
<606 ENG. INCLUDES ADDITIONALLY: >
INT. MANIFOLD, R & R
CAMSHAFTS; CAM HSNG. AND LIFTERS, R & R
OIL FILTER HSNG., D & C
CYL. HEAD, R & R WITH EXH. MANIFOLD ATTACHED
<616/617 ENGINES INCLUDE ADDITIONALLY: >
CARRIER FOR P/STEERING PUMP AND FUEL FILTER, D & C
EXH. FLEX PIPE TO EGR VALVE, D & C
ROCKER ARMS WITH BRACKETS, R & R
VALVES, ADJ. AFTER REPAIR
TURBO, D & C <(ENG. 617.951/952)>
A/C COMPR. WITH CARRIER, D & C AT ENGINE (IF YORK COMPR.)
0______________________________________________________________________________________________________
0 01 5770 +INCLUDES:
AIR CLEANER, R & R / CLEAN FILTER
ENG. COOLANT, DRAIN / REINSTALL / PRESS. TEST
LINES, HOSES, WIRING AND PIPING, D & C AS NEC.
INT. MANIFOLD, R & R
EXH. SYST., D & C AT MANIFOLD
VALVE COVER, R & R / RESEAL
CHAIN TENSIONER, R & R
01-X028
+ 01-XXX
-
SPARK PLUGS, R & R
P/STEERING PUMP, D & C AT ENG.
CHAIN RAIL(S) ON CYL. HEAD, R & R
CYL. HEAD. R & R WITH EXH. MANIFOLD ATTACHED
REMOVED PARTS AND CRANKCASE SURFACE, CLEAN / INSPECT
THREADED HOLES FOR CYL. HEAD BOLTS, CLEAN / INSPECT
THREADED HOLES FOR SPARK PLUGS, RETAB WHEN NEC.
HEAD GASKET, REPL.
BASIC ENG. TIMING, RECHECK
RUN ENG. TO OPER. TEMP., CHECK FOR LEAKS (OIL/COOLANT/FUEL)
ENG. TIMING, CHECK / ADJ.
ENG. IDLE/LAMBDA, CHECK
ENG. OIL LEVEL, CORRECT
INT./EXH. MANIFOLD BOLTS AND NUTS, RETORQUE
<116/117 ENGINES INCLUDE ADDITIONALLY: >
IGN. DISTRIBUTOR WITH CABLES, R & R
VAC. LINE TO BRAKE BOOSTER, D & C
FUEL LINES FROM FUEL COOLER, D & C
GENERATOR, D & C
FUEL INJECTION VALVES, R & R
ROCKER ARMS, R & R
CAM SPROCKET, R & R
ENG. MOUNTS/SHOCKS, LOOSEN / REINSTALL
VALVE ADJUSTMENT <(ENG. W/OUT HYDR. LIFTERS)>
<119/120 ENG. WITH CFI OR LH-SFI INCLUDE ADDITIONALLY: >
COOLING FAN SHROUD - UPPER PART, R & R <(124 MODEL)>
COOLING FAN AND SHROUD, R & R <(129/140 MODEL)>
POLY FAN BELT, D & C AS NEC.
IGN. DISTRIBUTOR/CABLES, R & R
CYL. HEAD FRONT COVER, R & R
CAM SPROCKET AND ADJUSTER, R & R
POWER STEERING PUMP AND CARRIER, D C <(119 ENG.)>
SEC. AIR INJ. PUMP, D & C
01-X029
+ 01-XXX
-
ENG. MOUNTS - FRONT, LOOSEN / REINSTALL <(124 MODEL)>
+AFTER INSPECTION: (ALL MODELS)
DISCONNECTED COOLANT HOSES, REPL.
0______________________________________________________________________________________________________
0 01 5775 +INCLUDES:
5785 <116/117 ENG. >
5795 INT. MANIFOLD, R & R
FUEL INJECTION VALVES, R & R
VALVE COVER(S), R & R / RESEAL
SPARK PLUGS, R & R
POWER STEERING PUMP, D & C <(IN OPER. 5775/5795)>
GENERATOR, R & R
CHAIN TENSIONER, LOOSEN / REINSTALL
IGN. DISTRIBUTOR WITH CABLES, R & R
CHAIN RAILS ON CYL. HEAD, R & R
ROCKER ARMS, R & R
CYL. HEAD(S), R & R WITH EXH. MANIFOLD ATTACHED
REMOVED PARTS AND CRANKCASE SURFACE, CLEAN / INSPECT
THREADED HOLES FOR CYL. HEAD BOLTS, CLEAN / INSPECT
THREADED HOLES FOR SPARK PLUGS, RETAB WHEN NEC.
HEAD GASKET(S), REPL.
BASIC ENG. TIMING, RECHECK
0______________________________________________________________________________________________________
01-X030
+ 01-XXX
-
01 5780 +INCLUDES:
AIR CLEANER, R & R / CLEAN FILTER
ENG. COOLANT, DRAIN / REINSTALL / PRESS. TEST
LINES, HOSES, WIRING AND PIPING, D & C AS NEC.
INT. MANIFOLD, R & R
EXH. SYSTEM, D & C AT MANIFOLD
VALVE COVER, R & R / RESEAL
CHAIN TENSIONER, R & R
SPARK PLUGS, R & R
CHAIN RAILS ON CYL. HEAD, R & R
CYL. HEAD, R & R WITH EXH. MANIFOLD ATTACHED
REMOVED PARTS AND CRANKCASE SURFACE, CLEAN / INSPECT
THREADED HOLES FOR CYL. HEAD BOLTS, CLEAN / INSPECT
THREADED HOLES FOR SPARK PLUGS, RETAB WHEN NEC.
HEAD GASKET, REPL.
BASIC ENG. TIMING, RECHECK
RUN ENG. TO OPER. TEMP., CHECK FOR LEAKS (OIL/COOLANT/FUEL)
ENG. TIMING, CHECK / ADJ.
ENG. IDLE/LAMBDA, CHECK
ENG. OIL LEVEL, CORRECT
INT./EXH. MANIFOLD BOLT AND NUTS, RETORQUE
<116/117 ENGINES INCLUDE ADDITIONALLY: >
GENERATOR, D & C
FUEL INJECTION VALVES, R & R
ROCKER ARMS, R & R
CAM SPROCKET, R & R
ENG. MOUNTS/SHOCKS, LOOSEN / REINSTALL
VALVE ADJUSTMENT <(ENG. W/OUT HYDR. LIFTERS)>
<119/120 ENG. WITH CFI OR LH-SFI INCLUDE ADDITIONALLY: >
COOLING FAN SHROUD - UPPER PART, R & R <(124 MODEL)>
COOLING FAN AND SHROUD, R & R <(129/140 MODEL)>
POLY FAN BELT, D & C AS NEC.
01-X031
+ 01-XXX
-
ENG. MOUNTS - FRONT, LOOSEN / REINSTALL <(124 MODEL)>
SEC. AIR INJ. PUMP, D & C
IGN. DISTRIBUTOR/CABLES, R & R
CYL. HEAD FRONT COVER, D & C
CAM SPROCKET AND ADJUSTER, R & R
+AFTER INSPECTION: (ALL MODELS)
DISCONNECTED COOLANT HOSES, REPL.
0______________________________________________________________________________________________________
0 01 5790 +INCLUDES:
AIR CLEANER, R & R / CLEAN FILTER
ENG. COOLANT, DRAIN / REINSTALL / PRESS. TEST
LINES, HOSES, WIRING AND PIPING, D & C AS NEC.
INT. MANIFOLD, R & R
EXH. SYSTEM, D & C AT MANIFOLDS
VALVE COVERS, R & R / RESEAL
CHAIN TENSIONER, R & R
SPARK PLUGS, R & R
CHAIN RAILS ON CYL. HEADS, R & R
CYL. HEADS, R & R WITH EXH. MANIFOLDS ATTACHED
REMOVED PARTS AND CRANKCASE SURFACE, CLEAN / INSPECT
THREADED HOLES FOR CYL. HEAD BOLTS, CLEAN / INSPECT
THREADED HOLES FOR SPARK PLUGS, RETAB WHEN NEC.
HEAD GASKETS, REPL.
BASIC ENG. TIMING, RECHECK
RUN ENG. TO OPER. TEMP., CHECK FOR LEAKS (OIL/COOLAT/FUEL)
ENG. TIMING, CHECK / ADJ.
ENG. IDLE/LAMBDA, CHECK
ENG. OIL LEVEL, CORRECT
INT./EXH. MANIFOLD BOLTS AND NUTS, RETORQUE
01-X032
+ 01-XXX
-
<116/117 ENGINES INCLUDE ADDITIONALLY: >
VAC. LINE TO BRAKE BOOSTER, D & C
FUEL LINES FROM FUEL COOLER, D & C
GENERATOR, D & C
POWER STEERING PUMP, D & C
IGN. DISTRIBUTOR WITH CABLES, R & R
FUEL INJECTION VALVES, R & R
ROCKER ARMS, R & R
CAM SPROCKETS, R & R
ENG. MOUNTS/SHOCKS, LOOSEN REINSTALL
VALVE ADJUSTMENT <(ENG. W/OUT HYDR. LIFTERS)>
<119/120 ENG. WITH CFI OR LH-SFI INCLUDE ADDITIONALLY: >
COOLING FAN SHROUD - UPPER PART, R & R <(124 MODEL)
COOLING FAN AND SHROUD, R & R <(129/140 MODELS)>
POLY FAN BELT, D & C AS NEC.
IGN. DISTRIBUTOR/CABLES, R & R
ENG. MOUNTS - FRONT - LOOSEN / REINSTALL
CYL. HEAD FRONT COVERS, R & R
SEC. AIR INJ. PUMP, D & C
POWER STEERING PUMP, D & C
CAM SPROCKETS AND ADJUSTERS, R & R
+AFTER INSPECTION: (ALL MODELS)
DISCONNECTED COOLANT HOSES, REPL.
0______________________________________________________________________________________________________
01-X033
+ 01-XXX
-
01 5800 +DOES NOT INCLUDE:
SECOND CYL. HEAD, REMOVE
RECOMMENDED TIME ALLOWANCE FOR SECOND HEAD = 2.0 HRS.
USE OPER. NO. 01-0000 AND M.I. 01
<NOTE: >
NOT TO BE USED IN ADDITION TO OP. NO.(S) "CYL. HEAD, R & R"
0______________________________________________________________________________________________________
0 01 7001 +INCLUDES:
7002 REINSTALL REMOVED PARTS WITH MINIMUM BOLTS/SCREWS AS NEC.
TO HOLD PARTS IN PLACE.
BAG REMAINING BOLTS/SCREWS AND ATTACH TO VALVE COVER
0______________________________________________________________________________________________________
+ 01-XXX
-
01 7102 +INCLUDES:
EXHAUST MANIFOLD, R & R
REMOVED CYLINDER HEAD, DISASSEBLE
REMOVED PARTS, CLEAN / INSPECT
NEW/EXCHANGE CYLINDER HEAD, ASSEMBLE FOR INSTALLATION
VALVE SEATS, CHECK FOR LEAKAGE
<102/103/104/110/616/617 ENGINES INCLUDE ADDITIONALLY: >
INTAKE MANIFOLD, TRANSFER
+DOES NOT INCLUDE:
VALVES/SEATS, CLEAN AND REFACE
0______________________________________________________________________________________________________
0 01 7103 +INCLUDES:
EXHAUST MANIFOLDS, R & R
REMOVED CYL. HEADS, DISASSMBLE
REMOVED PARTS, CLEAN / INSPECT
NEW/EXCHANGE CYL. HEADS, ASSEMBLE FOR INSTALLATION
VALVE SEATS, CHECK FOR LEAKAGE
+DOES NOT INCLUDE:
VALVE/SEATS, CLEAN AND REFACE
0______________________________________________________________________________________________________
01-X035
+ 01-XXX
-
01 7500 +INCLUDES:
7540 ENGINE OIL, DRAIN / REFILL / CORRECT LEVEL
FAN SHROUD/RING, REMOVE OR LOOSEN / REINSTALL (WHERE REQ.)
A/C COMPR./CARRIER, D & C WITH HOSES CONNECTED <(V-8 ENG.)>
ENG. MOUNTS - FRONT, LOOSEN / REINSTALL
TRANSM. OIL LINES, D & C / CORRECT LEVEL AFTER REPAIR
ENG. OIL DIPSTICK TUBE, R & R OR D & C AS REQ.
SENSORS/SWITCHES AT PAN, R & R / SEAL (WHERE REQ.)
LOWER OR SIDE OIL PAN, R & R WHERE APPLICABLE / REPL. SEAL
ENG. OIL PUMP, R & R / REPL. (WHERE REQ.)>
RUN ENGINE, CHECK REPAIR FOR LEAKS
<107 MODEL INCLUDES ADDITIONALLY: >
FRONT AXLE - COMPLETE, R & R
SEC. AIR INJ. PUMP WITH CARRIER, D & C
<124 MODEL INCLUDES ADDITIONALLY: >
FRONT STABILIZER BAR, D & C <(EXCEPT 4MATIC)>
ENGINE SUPPORT ARM - LEFT, R & R <(4MATIC)>
FRONT AXLE DRIVE SHAFT, D & C AT DIFFERENTIAL <(4MATIC)>
FRONT AXLE SHAFTS, D & C AT DIFFERENTIAL <(4MATIC)>
AIR CLEANER, R & R <(TURBO/4MATIC/119 ENG.)>
COOLING FAN MOUNTING/CARRIER, R & R <(119 ENG)>
CRANKSHAFT PULLEY/VIBRATION DAMPER, R & R <(119 ENG.)>
GENERATOR/SEC. AIR INJ. PUMP/CARRIER, D & C <(119 ENG)>
EXH. SYST., D & C AT MANIFOLD AND TRANS <(119/602/606 ENG.)>
W/WASHER CONTAINER, R & R <(606 ENG.)>
ENG. OIL/COOLANT HEAT EXCHANGER, R & R <(606 ENG.)>
FRONT AXLE DIFFERENTIAL OIL LEVEL, CORRECT <(4MATIC)>
<126 MODEL INCLUDES ADDITIONALLY: >
<ENGINE 103:>
AIR CLEANER & HOSE, R & R
01-X036
+ 01-XXX
-
RADIATOR COOLANT, DRAIN / REFILL / CHECK FOR LEAKS
COOLANT HOSES AT RADIATOR, D & C
EXHAUST SYST., D & C AT MANIFOLD AND TRANSM.
TRANSM. SUPPORT MEMBER, R & R / SUPPORT TRANSM.
<ENGINE 116/117:>
ENGINE COOLANT, DRAIN / REFILL / CHECK FOR LEAKS
THERMOSTAT SIDE COVER, R & R
ENGINE SHOCKS, D & C
<ENGINE 603:>
FRAME CROSS MEMBER, R & R
ENGINE SHOCKS, R & R
EXHAUST SYSTEM, D & C AT MANIFOLD
<129 MODEL INCLUDES ADDITIONALLY: >
<104/119 ENGINE:>
AIR CLEANER, R & R <(119 ENG.)>
BELT TENSIONER DEVICE AND NEC. PULLEYS , R & R <(119 ENG.)>
GENERATOR, AIR PUMP AND CARRIER, D & C <(119 ENG.)>
CRANKSHAFT VIBRATION DAMPER, R & R <(119 ENG.)>
BRACKET FOR IDLER PULLEY/A/C COMPR., R & R <(119 ENG.)>
FRONT STABILIZER BAR, D & C
<140 MODEL INCLUDES ADDITIONALLY: >
GENERATOR, AIR PUMP AND CARRIER, D & C <(119 ENG.)>
FRONT SPRINGS, R & R / SHOCKS, LOOSEN AT BOTTOM & REINSTALL
SUBFRAME/STABILIZER BAR, D & C / SUPPORT WHILE DISCONNECTED
BELT TENSIONER DEVICE, R & R <(119 ENG.)>
CRANKSHAFT PULLEY & VIBRATION DAMPER, R & R <(119 ENG.)>
ENGINE COOLANT, DRAIN AS NEC. / REFILL <(120 ENG.)>
AIR CLEANER & MASS AIR SENSOR, R & R <(120 ENG.)>
TRANSM. OIL FILLER TUBE, D & C AT TRANSM. <(120 ENG.)>
01-X037
+ 01-XXX
-
<170 MODEL INCLUDES ADDITIONALLY: >
EXHAUST SYST., D & C AT MANIFOLD AND TRANSM.
AIR CLEANER, R & R
<201 MODEL INCLUDES ADDITIONALLY: >
ENG. SHOCK AND STABILIZER BAR, D & C
EXHAUST SYST., D & C AT MANIFOLD <(102 ENG.)>
TRANSM. SUPPORT MEMBER, R & R <(102 ENG.)>
PROPELLER SHAFT, D & C AT TRANSM. <(102 ENG.)>
<202 MODEL INCLUDES ADDITIONALLY: >
FRONT STABILIZER BAR, R & R
EXHAUST SYST., D & C AT MANIFOLD AND TRANSM.
<210 MODEL INCLUDES ADDITIONALLY: >
AIR CLEANER UPPER PART, R & R
FRONT SHOCKS, D & C AT BOTTOM
FRONT STABILIZER BAR, D & C AS NEC.
FRONT SPRINGS, R & R
EXHAUST SYST., D & C AT MANIFOLD AND TRANSM.
FRONT AXLE CARRIER, D & C / SUPPORT WHILE LOWERED
0______________________________________________________________________________________________________
0 01 7506 +INCLUDES:
7546 SUPPORT ENGINE OFF GROUND
ENGINE OIL, DRAIN / REFILL
ENG. OIL DIPSTICK TUBE, R & R OR D & C AT ENG. AS REQ.
SEALING SURFACES, CLEAN / REPLACE GASKET WHERE APPLICABLE
01-X038
+ 01-XXX
-
<107 MODEL INCLUDES ADDITIONALLY: >
A/C COMPRESSOR AND CARRIER, D & C
SEC. AIR INJ. PUMP MOUNTING BRACKET BOLTS AT PAN, R & R
ENG. OIL FILTER, R & R
<124 MODEL INCLUDES ADDITIONALLY: >
ENGINE SUPPORT ARM - LEFT, R & R <(4MATIC)>
ENGINE OIL DIPSTICK TUBE, R & R <(4MATIC/119ENG.)>
LOWER OIL PAN, R & R / SEAL <(4MATIC/119 ENG.)>
A/C COMPRESSOR/CARRIER, D & C <(119 ENG.)>
SEC. AIR INJ. PUMP, GENERATOR/CARRIER, D & C <(119 ENG.)>
ENG. OIL LEVEL SWITCH, R & R / SEAL
ENG. OIL/COOLANT HEAT EXCHANGER, R & R <(606 ENG.)>
ENG. SIDE OIL PAN, R & R / REPL. SEAL <(TURBO DIESEL)>
FRONT AXLE DIFFERENTIAL OIL LEVEL, CORRECT <(4MATIC)>
<126 MODEL INCLUDES ADDITIONALLY: >
ENG. OIL LEVEL SWITCH, R & R <(103 ENG.)>
ENG. OIL DIPSTICK TUBE, R & R <(116/117 ENG.)>
ENG. SIDE OIL PAN, R & R / REPL. SEAL <(TURBO DIESEL)>
<129 MODEL INCLUDES ADDITIONALLY: >
FAN BELT TENSIONER DEVICE, R & R <(119 ENG.>
FAN PULLEY, R & R <(119/120 ENG.)>
GENERATOR, LOOSEN / REINSTALL <(119/120 ENG.)>
SECONDARY AIR INJ. PUMP WITH CARRIER, R & R <(119 ENG.)>
CRANKSHAFT VIBRATION DAMPER, R & R <(119/120 ENG.)>
BELT IDLER PULLEY, R & R <(119/120 ENG.)>
BRACKET FOR BELT PULLEY & A/C COMPR., R & R <(119 ENG.)>
ENG. OIL DIPSTICK TUBE, R & R OR D & C AS REQ.
ENG. OIL LEVEL SWITCH, R & R / SEAL <(104/120 ENG.>
01-X039
+ 01-XXX
-
<140 MODEL INCLUDES ADDITIONALLY: >
ENG. LOWER OIL PAN, R & R
ENGINE OIL LEVEL SWITCH, R & R / SEAL <(104 ENG.)>
FAN BELT TENSIONER DEVICE, R & R <(119 ENG.)>
GENERATOR, LOOSEN / REINSTALL <(119 ENG.)>
CRANKSHAFT PULLEY & VIBRATION DAMPER, R & R <(119 ENG.)>
TDC SENSOR, D & C <(119 ENG.)>
SEC. AIR INJ. TUBING, D & C AS NEC. <(120 ENG.)>
ENGINE SIDE OIL PAN, R & R / REPL. SEAL <(603 ENG.)>
<170 MODEL INCLUDES ADDITIONALLY: >
ENG. OIL LEVEL SWITCH, R & R / SEAL
<201 MODEL INCLUDES ADDITIONALLY: >
ENGINE OIL SIDE PAN, R & R <(TURBO DIESEL)>
ENG. OIL LEVEL SWITCH, R & R / SEAL
<202/210 MODELS INCLUDE ADDITIONALLY: >
ENGINE OIL LEVEL SWITCH, RESEAL
0______________________________________________________________________________________________________
0 01 7507 +INCLUDES:
7547 ENGINE OIL, DRAIN / REFILL / CORRECT LEVEL
FRONT STABILIZER BAR, R & R / OR D & C AS NEC.
ENGINE MOUNTS, LOOSEN AT BOTTOM / REINSTALL
STEERING COMPONENTS, D & C AS REQ.
SEALING SURFACES, CLEAN
01-X040
+ 01-XXX
-
<124 MODEL INCLUDES ADDITIONALLY: >
FRONT ENG. MOUNT - L/SIDE, R & R <(603 ENG.)>
CENTER PARTITION IN ENG. COMPARTMENT, R & R <(603 ENG.)>
RPM SENSOR, D & C AT OIL PAN <(603 ENG.)>
ENG. OIL PUMP, R & R / REPL. IF REQ. <(602/603/606 ENG.)>
EXH. SYST., D & C AT MANIFOLD AND TRANSM. <(119/606 ENG.)>
ENG. OIL LEVEL SWITCH, R & R / SEAL
<129 MODEL INCLUDES ADDITIONALLY: >
ENG. OIL LEVEL SWITCH, R & R / SEAL <(104 ENG.)>
<140 MODEL INCLUDES ADDITIONALLY: >
FRONT SHOCKS, LOOSEN AT BOTTOM / REINSTALL
FRONT SPRINGS, R & R
SUBFRAME, D & C TO LOWER AND SUPPORT
<201 MODEL INCLUDES ADDITIONALLY: >
ENG. OIL PUMP, R & R / REPL. IF REQ. <(601 ENG.)>
ENG. OIL LEVEL SWITCH, R & R / SEAL
<202 MODEL INCLUDES ADDITIONALLY: >
EXH. SYSTEM, D & C AT MANIFOLD AND TRANSM.
0______________________________________________________________________________________________________
0 01 7623 +INCLUDES:
TRANSM. OIL LINES, D & C AT ENG.
01-X041
+ 01-XXX
-
01 7700 +INCLUDES:
7740 ENG. OIL, DRAIN & REFILL / CORRECT LEVEL
SEALING SURFACES, CLEAN / REPL. GASKET
RUN ENGINE, CHECK FOR LEAKS
<140 MODEL INCLUDES ADDITIONALLY: >
FRONT ENG. MOUNTS, LOOSEN / REINSTALL <(119 ENG.)>
FAN SHROUD, R & R <(119 ENG.)>
AIR CLEANER, R & R <(119 ENG.)>
SEC. AIR INJ. TUBING, D & C AS NEC. <(120 ENG.)>
0______________________________________________________________________________________________________
0 01 7704 +INCLUDES:
7744 ENGINE OIL, DRAIN / REFILL
SEALING SURFACES, CLEAN
0______________________________________________________________________________________________________
0 01 7770 +INCLUDES:
ENG. OIL, DRAIN AS NEC. / REFILL / CORRECT LEVEL
0______________________________________________________________________________________________________
01-X042
+ 01-XXX
-
01 8000 +INCLUDES:
8002 ENGINE OIL AND COOLANT, DRAIN AS NEC. / REFILL
8060 ENG. COOLING FAN, SHROUD AND BELT(S), R & R
8062 PARTS/COMPONENTS/CARRIERS ATTACHED TO CHAIN COVER, R & R
PARTS/COMPONENTS WHICH ARE NEC. TO GAIN ACCESS TO CHAIN
COVER (SUCH AS COMPR., GENER. AND PUMPS), R & R OR D & C
VALVE COVER(S), R & R / SEAL <(IN OPER. 8000/8060)>
CRANKSHAFT PULLEY(S)/VIBRATION DAMPER, R & R
MAIN OIL PAN SCREWS, R & R AS NEC.
FRONT ENGINE SEAL & O-RINGS IN TIMING COVER, REPL.
REPAIR RELATED OIL/FLUID LEVELS, CORRECT
RUN ENGINE, CHECK REPAIR FOR LEAK(S)
<102 ENGINE INCLUDES ADDITIONALLY: >
AIR CLEANER, R & R
ENG. MAIN OIL PAN, R & R / SEAL
RADIATOR, R & R
<103/104 ENGINES INCLUDE ADDITIONALLY >
A/C CONDENSOR, D & C AT RADIATOR <(190E 2.6/2.5 TURBO)>
A/C CONDENSOR, D & C AT RADIATOR <(129-300SL)>
A/C CONDENSOR, D & C AT RADIATOR <(190E 2.6/2.5 TURBO)>
RADIATOR SUPPORT, R & R <(190E 2.6/2.5 TURBO/129-300SL)>
RADIATOR, R & R
HEATER COOLANT RETURN PIPE, R & R / REPL. SEAL
CYL. HEAD FRONT COVER, R & R / REPL. CAM SEAL
ENG. MAIN OIL PAN, R & R <(4MATIC)>
<111 ENG. INCLUDES ADDITIONALLY: >
RADIATOR, R & R <(ENG. 111.975)>
SUPERCHARGER, R & R <(ENG. 111.975)>
CHAIN TENSIONER, R & R
CYL. HEAD FRONT COVER & CAMSHAFT ADJUSTER, R & R
MAIN ENGINE OIL PAN, R & R / SEAL
OIL FILTER, R & R
01-X043
+ 01-XXX
-
<116/117 ENGINES INCLUDE ADDITIONALLY: >
AIR CLEANER, R & R
AUXILIARY FAN, R & R <(107 MODEL)>
RADIATOR, R & R
ENG. MAIN OIL PAN INCLUDING FRONT AXLE, R & R <(107 MODEL)>
ENG. LOWER OIL PAN, R & R <(126 MODEL)>
ENG. OIL PUMP, R & R
IGN. TIMING AND ENG. IDLE, CHECK AFTER REPAIR
<119 ENGINE INCLUDES ADDITIONALLY: >
AIR CLEANER, R & R
SPARK PLUGS, R & R
RADIATOR, R & R <(124 MODEL)>
COOLING DUCT FOR L/SIDE MOTOR MOUNT, R & R <(124 MODEL)>
FRONT EXH. PIPE - L/SIDE, R & R
CHAIN TENSIONER, R & R
CYL. HEAD FRONT COVERS, R & R / REPL. CAM SEALS
TRANSM. OIL COOLER LINES, D & C AT TRANSM.
MAIN/LOWER ENG. OIL PAN, D & C / SEAL
ENG. OIL PUMP, R & R
<120 ENG. INCLUDES ADDITIONALLY: >
INTAKE MANIFOLD & SPARKPLUGS, R & R
CYL. HEAD FRONT COVERS, R & R / REPL. SEALS
CHAIN TENSIONER, R & R
<601/602/603 ENGINES INCLUDE ADDITIONALLY: >
UPPER RADIATOR SUPPORT, R & R <(190D 2.5 TURBO)>
RADIATOR, R & R
DIESEL INJECTION PUMP MOUNTING SCREWS, R & R
MAIN ENG. OIL PAN, LOWER AS NEC.
ENG. SIDE OIL PAN, R & R / SEAL <(TURBO EXCEPT MODEL 140)>
<606 ENGINE INCLUDES ADDITIONALLY: >
RADIATOR, R & R
ENG. OIL/COOLANT HEAT EXCHANGER, R & R
01-X044
+ 01-XXX
-
W/WASHER CONTAINER, R & R
+DOES NOT INCLUDE, R & R
<MODELS WHERE MAIN OIL PAN WAS NOT FULLY REMOVED: >
MAIN OIL PAN GASKET, REPL. IF DAMAGED
<DIESEL: >
INJECTION PUMP TIMING, CHECK AFTER REPAIR
<M112/113 INCLUDES ADDITIONALLY: >
HEATER HOSES - HEATER PIPE, D & C
COVERS ON ENGINE, R & R
POWER STEERING PUMP, R & R
OIL FILTER, R & R
STABILIZER BAR - FRAME SIDE MEMBER, R & R
GUIDE TUBE - OIL DIPSTICK AT CYLINDER HEAD, D & C
OIL PAN - UPPER SECTION & OIL SUMP, R & R
SENSOR CABLE - OIL LEVEL, D & C
ENGINE MOUNT - LEFT & RIGHT, R & R
GROUND CABLE - FRONT AXLE CARRIER, D & C
COOLANT PUMP & COOLANT THERMOSTAT HOUSING, R & R
OIL LINES A/TRANS. L & R SIDE & TENSION DEVICE V-BLTS,R & R
CABLE ON STARTER,D&C & OIL PRESS. RELIEF VALVE TIME COVR,R&R
0______________________________________________________________________________________________________
0 01 8006 +INCLUDES:
8066 SUPPORT ENGINE WHILE OFF THE GROUND
ENGINE OIL, DRAIN WHERE REQ. / REFILL
COOLING FAN AND BELT(S), R & R
VALVE COVER(S), R & R / SEAL
COMPONENTS/PARTS/CARRIERS ATTACHED TO CHAIN COVER, R & R
COMPONENENTS/PARTS WHICH ARE NEC. TO GAIN ACCESS TO CHAIN
COVER (SUCH AS GENERATOR AND PUMPS), R & R
CRANKSHAFT PULLEY(S)/VIBRATION DAMPER, R & R
01-X045
+ 01-XXX
-
MAIN OIL PAN SCREWS, R & R AS NEC.
FRONT ENGINE SEAL & O-RINGS IN TIMING COVER, REPL.
<102 ENGINE INCLUDES ADDITIONALLY: >
ENG. COOLING PUMP. R & R
ENGINE MAIN OIL PAN, R & R
<103/104 ENGINES INCLUDE ADDITIONALLY: >
HEATING WATER RETURN PIPE, R & R
CHAIN TENSIONER, R & R
CYL. HEAD FRONT COVER, R & R , REPL. CAM SEAL
ENG. MAIN OIL PAN, R & R <(4MATIC)>
<111 ENG. INCLUDES ADDITIONALLY: >
CYL. HEAD FRONT COVER, R & R / REPL. CAM SEAL
CAMSHAFT ADJUSTER, R & R
ENG. MAIN OIL PAN, R & R
CHAIN TENSIONER, R & R
OIL FILTER, R & R
<116/117 ENGINES INCLUDE ADDITIONALLY: >
ENG. MAIN OIL PAN, R & R <(107 MODEL)>
ENG. LOWER OIL PAN, R & R <(126 MODEL)>
ENG. OIL PUMP, R & R
<119/120 ENGINES INCLUDES ADDITIONALLY: >
CYL. HEAD FRONT COVERS, R & R / REPL. CAM SEAL
CAMSHAFT TIMING ADJUSTERS, R & R
SPARKPLUGS, R & R
CHAIN TENSIONER, R & R
ENG. MAIN/LOWER OIL PAN, R & R
ENGINE OIL PUMP, R & R
01-X046
+ 01-XXX
-
<601/602/603 ENGINES INCLUDE ADDITIONALLY: >
ENG. MAIN OIL PAN, R & R / SEAL
ENG. SIDE OIL PAN, R & R / SEAL <(TURBO EXCEPT MODEL 140)>
MOUNTING SREWS FOR DIESEL INJECTION PUMP, R & R
CHARGED AIR PIPE (ABOVE VALVE COVER), R & R <(TURBO)>
CYL. HEAD GASKET, CHECK FOR DAMAGE
<606 ENG. INCLUDES ADDITIONALLY: >
ENG. OIL PAN, LOOSEN / REINSTALL
ENG. OIL/COOLANT HEAT EXCHANGER, R & R
0______________________________________________________________________________________________________
0 01 8009 +INCLUDES:
8069 ENG. OIL, DRAIN WHERE REQ. / REFILL
COMPONENTS/PARTS/CARRIERS ATTACHED TO CHAIN COVER, R & R
COMPONENTS/PARTS WHICH ARE NEC. TO GAIN ACCESS TO CHAIN
COVER (SUCH AS A/C COMPR. GENERATOR AND PUMPS), R & R
CRANKSHAFT PULLEY(S)/VIBRATION DAMPER, R & R
MAIN OIL PAN SREWS, R & R AS NEC.
FRONT ENGINE SEAL / O-RINGS IN TIMING COVER, REPL.
<102 ENGINE INCLUDES ADDITIONALLY: >
ENGINE MAIN OIL PAN, R & R
<103/104 ENGINES INCLUDE ADDITIONALLY: >
RADIATOR, R & R
HEATING RETURN PIPE, R & R
ENGINE MAIN OIL PAN, R & R <(4MATIC)>
01-X047
+ 01-XXX
-
<119 ENGINE INCLUDES ADDITIONALLY: >
TRANSM. OIL LINES, D & C
ENG. LOWER OIL PAN, R & R
ENG. MAIN OIL PAN, LOOSEN / REST ON FRAME MEMBER / REINSTALL
<601/602/603 ENGINES INCLUDE ADDITIONALLY: >
UPPER RADIATOR SUPPORT, R & R <(190D 2.5 TURBO)>
RADIATOR, R & R
DIESEL INJECTION PUMP MOUNTING SCREWS, R & R
ENG. SIDE OIL PAN, R & R / SEAL <(TURBO EXCEPT MODEL 140)>
<606 ENG. INCLUDES ADDITIONALLY: >
RADIATOR, R & R <(124 MODEL)>
ENG. OIL/COOLANT HEAT EXCHANGER, R & R
+DOES NOT INCLUDE:
ENG. MAIN OIL PAN GASKET, REPL. (WHERE PAN WAS NOT REMOVED)
0______________________________________________________________________________________________________
0 01 8499 +TIME ALLOWANCE DOES NOT INCLUDE: (ADD TIME AS REQ.)
COMPONENTS/PARTS, R & R (FOR ACCESS)
ENG. COOLANT, DRAIN / REFILL
0______________________________________________________________________________________________________
01-X048
+ 01-XXX
-
01 8913 +INCLUDES:
ENG. OIL, DRAIN AS NEC. / REFILL / COORECT LEVEL
CRANKSHAFT REAR SEAL RING, REPL.
+AFTER INSPECTION:
REAR COVER, REPL.
0______________________________________________________________________________________________________
0 01 8914 +INCLUDES:
CRANKSHAFT REAR SEAL RING, REPL.
+AFTER INSPECTION:
REAR COVER, REPL.
0______________________________________________________________________________________________________